Bentonite Mud Recycling/ Recycle Equipment

Bentonite Mud Recycling Equipment are designed to start off with clean fluid and have dirty fluid introduced into the system at a reasonable rate, determined by the capacity of the unit and size of the drill. Many contractors try to have one recycling system set up in a central location and haul drill spoils to the unit from various locations to be cleaned and re-conditioned. If an empty recycling system is filled with drill spoils (dirty drilling fluid) it will not perform well and take a lot longer to get the desired results.

When operating a Bentonite Mud Recycling Equipment, always maintain proper tank levels and do not let the fluid level go down below half in the dirty compartment before introducing more drill spoils into the system. It is best to try to balance the flow of the spoils pump for a constant feed into the system, or at least operate the dirty/scalping compartment tank between full to half. Letting the dirty/spoils compartment go down to almost empty can temporarily overload the system with solids and the overall end-result is more solids going back to the drill’s reciprocating pump, leading to shorter pump life.

A Bentonite Mud Recycling Equipment is also a mixing system, and includes a centrifugal mixing pump, mixing hopper and mixing jets located on the bottom of the tanks/compartments to keep the drilling fluid agitated. As clean drilling fluid is returned to the drill via a centrifugal charge pump during drilling operations, drilling fluids return from the entry and/or exit pit are picked up via a trash pump and discharged over a scalping shaker that makes the initial coarse cut, removing large drill solids that can either settle to the bottom of the tanks or cause plugging problems with hydrocyclones.

Bentonite Mud Recycling Equipment should be sized to handle at least one and a half times the maximum pumping rate of a drill’s circulating system in order to maintain a clean drilling fluid and to minimize wear on the rigs drilling fluids circulating equipment (especially the reciprocating pump). When in operation, drilling fluid from the clean compartment should cascade back into previous compartments (lower bypass gates should always be closed during recycling).

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Mud Circulation System for HDD & CBM

KOSUN Mud Circulation System is widely used in the following drilling applications: Horizontal Directional Drilling (HDD Trenchless Construction), Water Well Drilling, Tunnel Boring Machine (TBM), Coal Bed Methane (CBM). Mud Circulation System for HDD & CBM is a combination solids control equipment that is connected among mud flow lines configured on mud tanks. It aims to clean, recycle, mix and condition the drilling fluids in desired properties as per the drilling formation requirements. 

Mud Circulation System
Mud Circulation System

Main advantages of Mud Circulation System for HDD & CBM:

1.Mud Circulation System is designed based on both over 20 years of technical experience in solids control industry and in-depth market research, with benefits as reasonable structure, favorable treatment process and a wide range of application fields.

2.Multifunctional and integrated design to meet mud purification, recycling, preparation and storage, greatly reducing overall dimensions of the tank system, meeting HDD requirements on site and space.

3.Explosion-proof, rainproof and dustproof electric system to ensure construction safety and quality.

4.With simple and compact structure, light weight, foldable or dismountable walkway and guardrail, being easy for transportation and installation.

5.Manufacturing base and outstanding research & development and management team. KOSUN has obtained API and ISO certifications, CE certification, Certification for export to Russia, ISO14001 and ISO18001 of Environmental Safety System, and can meet export standards of all countries around the world.

KOSUN Mud Circulation System is a very popular system used in HDD and CBM drilling. As the manufacturer of Mud Circulation System in trenchless construction, KOSUN have the mature mud treatment solution, and customized series Mud Circulation System for our customers. KOSUN Mud Circulation System mainly composed of shale shaker, mud cleaner, centrifugal pumps, mud tank, jet mud mixer and other auxiliary equipment.

Tag: Mud Circulation System for HDD & CBM, Mud Circulating System for Trenchless Drilling Construction, hdd mud system, hdd mud calculator, hdd drilling mud calculator, hdd drilling fluid calculator, horizontal directional drilling mud system.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN’s HDD trenchless mud recovery system is designed and manufactured to meet trenchless technical requirements.

Horizontal directional crossing is a horizontal directional crossing construction technology used for trenchless construction in the process of gradually strengthening the awareness of modern civilization and environmental protection. Adopting horizontal directional crossing technology for pipeline crossing construction is the choice of urban municipal construction and electrification pipe network transformation, communication cable laying and crossing large and medium-sized rivers, lakes and non-removable buildings, and the construction method that does not damage the geomorphic state and protect the environment. In recent years, horizontal directional crossing technology in the world and the industry has been widely used, especially in environmental protection and municipal pipeline network reconstruction project and large pipeline crossing river engineering projects show its advantage, mud recovery purification system is combined with horizontal directional crossing the rig construction of form a complete set of matching, to complete the process of the construction of pipeline crossing.

KOSUN’s HDD trenchless mud recovery system is designed and manufactured to meet trenchless technical requirements and is used to purify mud returned from underground during trenchless horizontal directional crossing. HDD trenchless mud recovery system, compact structure, convenient handling, easy to use, widely used in the field of HDD trenchless and coal seam development.

KOSUN KSMR-1000 mud recycling and purification system is mainly used for trenchless horizontal directional crossing or coal-bed methane mining construction projects with treatment capacity below 1000GPM.This type of system is used to handle construction projects with high mud volume.

KOSUN KSMR-500 mud circulation recovery and purification system is mainly used for construction projects with trenchless horizontal directional crossing or coal-bed methane mining with treatment capacity below 500GPM.

KOSUN KSMR-200 mud circulation recovery and purification system is mainly used for construction projects with trenchless horizontal directional crossing or coal-bed methane mining whose treatment capacity is below 200GPM.

The HDD mud and water separation system produced by xi ‘an KOSUN can separate solids from the mud.

Horizontal directional drilling solid phase control through mud is the principle and technical method of controlling solid particles in mud. Solid control technology is used to remove harmful solids from the mud, retain useful solid phase, and meet the requirements of mud properties in the crossing process.

Horizontal directional drilling technology is a trenchless technology used for laying pipelines and cables when it is difficult to dig or when the cost of excavation is high. It has obvious advantages when oil and gas pipelines cross obstacles and important areas such as rivers, lakes, traffic arteries and railway hubs.

The HDD mud and water separation system produced by xi ‘an KOSUN can separate solids from the mud, so as to realize the recycling of mud. In practice, the company constantly optimizes the system to meet the requirements of various geological environments and various sizes of processing capacity and treatment. Our company not only manufacture separation systems, but also can do related engineering services. Can be tailored to the actual address requirements of customers, meet the use requirements.

When selecting the horizontal directional drilling solid control system, the main principles are as follows:

1. Particle type and size to be removed or suppressed;

2. Quality of mud to be maintained;

3. Size of drilling rig capacity, solid phase clearance rate and cycle rate.

The necessity of mud purification recovery

The necessity of mud purification recovery

During Non-excavation directional drilling, due to the diameter of a large hole, such as West-East Gas Pipeline and Jining pipeline project, with a diameter of 1016mm steel pipe, in the reaming stage, the amount of mud is very large.( mud purification recovery)

Rotary Drilling Rigs Slurry System
Rotary Drilling Rigs Slurry System

Usually, the non-excavation drill is through the open system, in the general through, the amount of mud are more than 3000 cubic meters, and some even reach 10,000 cubic meters. The amount of mud is large, not only increases the cost of mud and land acquisition, the more serious problem is that after the completion of waste mud if not effective treatment, pollution of farmland and water will cause ecological problems.

TBM slurry separation system
TBM slurry separation system

With the enhancement of environmental awareness, it is imperative to develop and use mud purification and recovery equipment.

The slurry purification and recovery unit can carry out solid phase treatment of the returned slurry and then recycle it, on the one hand, reducing the amount of mud, reducing the pollution to the environment and reducing the amount of waste disposal. On the other hand, the recovered mud is ” maturity Mud “, the performance is relatively stable,it can reduce the performance instability caused by underground accidents, to ensure the smooth progress of the project.

Kosun- Solids Control Company/ Drilling Waste Management Company

Rotary Drilling Rigs Mud System Good Performance by Kosun

Rotary Drilling Rigs Mud System

Solid control systems owe their efficiency to the overall performance of the components that will be in the mud separation system. To control the subsurface pressure, to lubricate the drill bit, to stabilise the wellbore, these are all functions of drilling mud including other purposes in a
mud separation system.

Rotary drilling rigs mud system can also be used in different industries for different purposes.The main separation equipment on a mud separation unit are the shale shaker, mud cleaner, the desander, the desilter as well as the decanter centrifuges. They are however available across different sizes and applications but they do maintain the same principle of liquids and mud separation.

Rotary Drilling Rigs Mud System
Rotary Drilling Rigs Mud System

Two options of shale shakers are used on a mud separation system. There are primary shakers and secondary shakers, primary shakers make use of coarse screens so as to take our larger cuttings while the secondary shakers consists of fine mesh screens and this enables it to get rid of the finest particles.

There is additional separation that is done on a mud separation unit, this is done so that the finest particles can be totally removed from the system. . The mechanical equipment that is used at this stage is inclusive of hydrocyclone desanders and desilters, mud cleaners and rotary bowl decanting centrifuges .

A liquid mud plant has different types of tanks that are useful for storage and mixing the drilling mud, the dredge slurry dewatering system is used for dredging slurry treatment to remove solids and discharge can water on a mud separation unit.

Solid removal units are usually functional for diamond core drilling in the mining industries and they are used to recycle drilling fluids and water. There are also mud separation systems that are used of oil and gas. The oil and gas drilling solids control system makes it possible for the reuse of drilling fluids that would have come from oil and gas drilling.

Rotary Drilling Rigs Mud System of Kosun for Sale

Rotary Drilling Rigs Mud System

Rotary Drilling Rigs Mud System generally use hydraulic crawler telescopic chassis, self-landing folding folding mast, telescopic drill pipe, with vertical adjustment automatically adjust the depth of digital display, the whole machine is generally used hydraulic pilot control, load sensing, With the operation of light, comfortable and so on.

Rotary drilling  construction to be equipped with a special rotary drilling mud slurry treatment system. The main and vice two winchs can be applied to the needs of the site.

This type of drilling rig with different drilling tools for dry (short spiral) or wet (rotary bucket) and rock (core drill) into the hole operation, but also with a long helix drill, underground wall grab, vibration pile hammer Etc., to achieve a variety of functions, mainly for municipal construction, highway bridges, industrial and civil construction, underground wall, water conservancy, anti-seepage slope and other basic construction.

Rotary Drilling Rigs Mud System
Rotary Drilling Rigs Mud System

Domestic experts believe that: rotary drilling rig  in the next few years there is still a large market. The rotary drilling rigs mud management system is an important part of the rotary drilling construction.

Rotary drilling rig construction as a new construction technology, is a suitable for the construction of the foundation of the hole in the construction of construction machinery.

The role of rotary drilling mud treatment system in the whole rotary drilling construction is very important.

In the construction industry more and more widely used in the construction of more and more problems encountered in the future to ensure the quality of piles, lay the foundation for the late construction.

Rotary Drilling Rigs Mud System
Rotary Drilling Rigs Mud System

 

Rotary Drilling Rig is a suitable construction machinery for the construction of the hole in the construction machinery. Mainly suitable for sand, clay, silty soil and other soil construction, rotary drilling mud slurry treatment system in the pile, continuous wall, foundation reinforcement and other foundation construction in a wide range of applications, rotary drilling rig rated power in general For the 125 ~ 450kW, power output torque of 120 ~ 400kN · m, the maximum diameter of up to 1.5 ~ 4m, the maximum hole depth of 60 ~ 90m, to meet the requirements of various types of large-scale construction.

Welcome to contact us if you need.

Rotary Drilling Rigs Mud System by Kosun Manufacturer

Rotary Drilling Rigs Mud System

Rotary drilling rigs mud system transmit rotation to the drillingstring  and consequently rotate the bit. During drilling operation, this rotation is to the right.

Rotary drilling rigs mud management system main tasks are to create rotation of the drillstring and facilities to advance and lift the drillstring as well as casings and special equiptment into and out of the hole drilled.

Rotary Drilling Rigs Mud System
Rotary Drilling Rigs Mud System

Principle of Process
Rotary drilling into the hole process and other pile foundation, rotary drilling rig drilling technology Rotary drilling rig with static mud wall drilling bucket soil technology (of course, there are dry soil directly to the soil process, depending on the site site conditions may be) , Is a non-rinse medium circulation drilling method, but when drilling to protect the hole wall stability, the hole to fill the high-quality mud (stabilizer).
Rotary drilling rig work in place for the overall rotation movement. When the drilling rig is drilled, the drill pipe and the drill bit are cut into the soil by the weight of the drill pipe and the drill bit. The oblique bucket teeth are cut into the bucket during the rotation of the bucket to complete the drilling of the soil.

In the case of hard soil, So that the bucket teeth cut into the soil, this time through the pressure cylinder on the drill pipe pressure, forcibly cut the bucket teeth into the soil, to complete the drilling soil.

After the bucket is filled with soil, the crane bucket and the bucket are lifted to the ground, and the switch on the bucket is opened. The bottom of the bucket is automatically discharged by gravity.

Drill pipe down the door off the door, and then turn to the hole for the next bucket of mining. Rotary drilling rigs are mobile, flexible, and can be quickly displaced or moved to the next post. Steel cage processing, hanging, post-grouting technology with other pile construction.

Kosun has rich experience and best after sale service that is well recognized and welcomed by clients all over the world. We are looking forward to cooeration with you.

 

Rotary Drilling Rigs Slurry Separation System of Kosun Manufacturer

Rotary Drilling Rigs Slurry Separation System

Rotary drilling rigs slurry separation system -Kosun rotary drilling drill is a suitable construction process for forming holes in building foundation engineering. Widely used in municipal construction, highway bridges, high-rise buildings and other infrastructure construction, with different drilling tools, adapted to dry (short spiral), or wet (rotary bucket) and rock (core drill) hole operations.
Rotary drilling rigs slurry separation system helps rotary drilling rigs achieve stabilized boreholes: Rotary Drilling Rigs can be used to create an excellent viscosity environment at lower concentrations.

Rotary Drilling Rigs Slurry Separation System
Rotary Drilling Rigs Slurry Separation System

Rotary drilling rigs with chemical mud of the long molecular chain package Disordered dispersion of mud, through the formation of different layers of connecting bridge to ensure the stability of the surrounding strata, to stabilize the role of the wall.

Rotary drilling rigs mud system can help rotary drilling mud to achieve suspended cuttings: when the cycle, the rotary drilling rig for chemical mud in a stopped state, which rotary drilling rigs for chemical mud polymer can be linked to each other to form a structure, The cuttings will be suspended.

Rotary drilling  rigs mud system can help to drive the drilling mud to obtain the formation information: a lot of information can be obtained from the cuttings of the chemical mud. Such as stratigraphic physical properties, oil, gas display and so on.

 Rotary Drilling slurry system can help to drive the drilling mud to achieve the transmission power: rotary drilling rig for chemical mud can be mud pump power from the drill string from the drill pipe high-speed jet to the bottom of the drill hole to improve the ability to break the rock Drilling speed.

Kosun rotary drilling mud system has been applied in many large projects and the effect is remarkable, by many professional rotary excavation construction unit of praise.

 

Rotary Drilling Rigs Slurry System from Kosun Manufacturer

Rotary Drilling Rigs Slurry System

Rotary Drilling Rigs Slurry System can help to drive the drilling mud to obtain formation information: a lot of information can be obtained by cutting the cuttings of the chemical mud.

Rotary drilling rigs generally use hydraulic crawler telescopic chassis, self-landing folding folding mast, telescopic drill pipe, with vertical adjustment of vertical adjustment, hole depth digital display, the whole machine is generally used hydraulic pilot control, load sensing, With the operation of light, comfortable and so on. Rotary drilling drilling construction to be equipped with a special rotary drilling mud waste management system.

Rotary Drilling Rigs Slurry System
Rotary Drilling Rigs Slurry System

Domestic experts believe that: rotary drilling rig in the next few years there is still a large market. The rotary drilling mud treatment system is an important part of the rotary drilling construction

1. Rotary Drilling Rigs Slurry System can help to drive the drilling mud to achieve balanced formation pressure: Rotary Drilling Rig for chemical mud slurry pressure must be balanced with the formation pressure in order to prevent blowout or rotary drilling rigs for a large number of chemical mud into the formation of the purpose The Can adjust the density of the mud by controlling the mud column pressure, so that it is balanced with the formation pressure, play the role of anti-leakage plugging.

2. Rotary Drilling Rigs Slurry System can help rotary drilling mud to achieve cooling lubrication drill bit: rotary drilling rig for chemical mud can be drilling process drilling (drill bit and drill string) and stratum friction generated by the heat to the ground, from the cooling effect. At the same time, rotary drilling rig for chemical mud can effectively reduce the friction between the drill and the formation, from the lubrication effect.

3.Rotary Drilling Rigs Slurry System can help to drive the drilling mud to achieve a stable borehole wall: Rotary drilling rigs can be used to create an excellent viscosity environment at lower concentrations. Rotary drilling rigs with chemical mud of the long molecular chain package Disordered dispersion of mud, through the formation of different layers of connecting bridge to ensure the stability of the surrounding strata, to stabilize the role of the wall.

4. Rotary Drilling Rigs Slurry System can help rotary drilling mud to achieve suspended cuttings: when the cycle, the rotary drilling rig for chemical mud in a stopped state, which rotary drilling rigs for chemical mud polymer can be linked to each other to form a structure, The cuttings will be suspended.

5 Rotary Drilling Rigs Slurry System can help to drive the drilling mud to achieve the transmission power: rotary drilling rig for chemical mud can be mud pump power from the drill string from the drill pipe high-speed jet to the bottom of the drill hole to improve the ability to break the rock Drilling speed.