Slurry Separation Plants, Mud separation units

Ⅰ.INTRODUCTION OF KOSUN Slurry Separation Plants, Mud separation units

slurry separation plants
slurry separation plants

Environmental slurry separation plants developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN slurry separation plants can meet the environ mental requirements on urban construction and processing. The market demand of environ mental slurry separation plants will be increasing.

 KD series slurry separation plants is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. It is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN slurry separation plants can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.
Ⅱ.APPLICATION OF KD Slurry Separation Plants, Mud separation units

(1)Slurry balanced shield mud treatment;

(2)Bored pile foundation construction mud treatment (generated by rotary drilling rig, positive and reverse circulation drill and percussion drill during drilling and pore forming);

(3)Underground diaphragm wall construction mud treatment (generated by diaphragm wall and double wheels trench cutter during trenching);

(4)Trenchless construction mud treatment (generated by horizontal directional drilling and slurry pipe jacking).

Ⅲ.STRUCTURE AND FUNCTION OF KD Slurry Separation Plants, Mud separation units

KD series slurry separation plants mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

Ⅳ.OVERALL ADVANTAGES OF KD SERIES Slurry Separation Plants, Mud separation units

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Ⅴ.KOSUN Slurry Separation Plants, Mud separation units SITE CASES

Solids Particles Treated By Slurry Separation System

Ⅵ.KOSUN Slurry Separation Plants, Mud separation units SITE CASE VIDEO

Diaphragm Wall Construction Slurry Treatment

KD series Construction slurry treatment plant is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the diaphragm wall project in the process of circulation drilling. Diaphragm wall construction slurry treatment plant is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN slurry treatment plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment .

Diaphragm wall construction slurry treatment plant
Diaphragm wall construction slurry treatment plant

KD series Diaphragm wall construction slurry treatment plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

Overall Advantages of  KD SERIES Diaphragm wall construction slurry treatment plant:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the

requirements on different handling capacities, 100~3000m³/h;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

KOSUN Diaphragm wall construction slurry treatment plant can meet the environmental requirements on urban construction and processing. The market demand of environmental slurry separation system will be increasing.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Super Mud Slurry System

KOSUN KD series super mud slurry system is of modular system construction. It is designed for the treatment of large amounts of all kinds of slurries used in common construction techniques.

The KD series super mud slurry system consists of a KD-C1A coarse shaker module fitted with a coarse vibrating screen for removal of large particles, a KD-D242526 desanding module fitted with two desanding cyclones and a fine vibrating shaker, and a KD-S020063 desilting module for subsequent separation of fines.

From the coarse shaker, the slurry let into the system will drop into a collecting box to then be conveyed through a connecting trough to the desanding module, where a pump unit with two cyclones of 18” in diameter removes sand from the slurry and another pump unit with six cyclones of 6” in diameter carry out a subsequent refinement as desired.

Working principals of KD series Mud Slurry System:

Mud Slurry System
Mud Slurry System

1.Supply line 2.Coarse shaker 3.Collection box 4.Fine shaker 5.Main reservoir 6.Storage Tank 7.Intermediate tank 8.Desander cyclone 9.Desilter cyclone 10.Gravel pump to desander 11.Centrifugal pump to desilter 12.Solid Discharge 13. Slurry Discharge 14.Float lever control Device

Step 1: The slurry charged with soil is conveyed to the system through the supply line (1) and let out onto a vibrating coarse shaker (2) which removes particles exceeding 5mm in size.

Step 2: The sieved slurry drops into a collection box (3) and passes through a connecting trough into the main reservoir (5) of the desanding module from where it is pumped (10) to the two desanding cyclones (8) which separate out sand from slurry.

Step 3: The sand pour out through the underflow outlets of the desanding cyclones (8) and drop onto a vibrating fine shaker (4) lower deck to be dewatered and removed (12) from the process.

Step 4: The treated slurry leaving the desanding cyclones (8) through the overflow outlets pours into an intermediate tank (7) from where it passes to a storage tank (6)

Step 5: A further refinement of the slurry can be achieved by pumping (11) already treated slurry from the storage tank (6) to the equipped desilting cyclones (9) for subsequent treatment..

Step 6: The refined slurry leaving through the overflow outlets of desilting cyclones (9) flow back to the storage tank (6), to be conveyed (13) to the site on demand.

Step 7: The part of the slurry leaving the desilting cyclones (9) through the underflow outlets drops onto the fine shaker (4) upper deck to be filtered out and removed from then process while the filtrate returns into the cycle.

Step 8: A float control device (14) fitted into the main reservoir controls the fluid level in the system during the process: by opening/closing a passage between the main reservoir and the intermediate tank, the float prevents the system overflowing and pumps running dry. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Water and Sludge Separator-KOSUN

KOSUN KD-500 slurry treatment plant (Water and Sludge Separator) for mud balance shield is of modular structure design, which is specialized for mud purification in medium slurry balance shield construction projects.

Water and Sludge Separator
Water and Sludge Separator

KD-500 slurry treatment plant (Water and Sludge Separator)  system consists of scalping shaker module and two sets of desanding modules. Equipped with coarse-mesh screens, the scalping shaker module is used to remove large particles, and the desanding module is equipped with a desander and a primary shaker.

Slurry Treatment Plant
Slurry Treatment Plant

The mud falls into the collecting box via scalping shaker, and then is divided into two sets of desanding modules through two connecting pipes. Each desanding module is equipped with a desander for sand removal from the mud. After two staged treatment, the recycling effect can be achieved.

Main Technical Parameters of KD-500 Slurry Treatment Plant for Mud Balance Shield:

-Max. Capacity: 500m³/h

-Max. Mud Density: 1.18g/cm³

-Sand Content (measured by elutriation meter):<18%

-Main Body Volume: 4.6m³

-External Dimensions: 7600×4050×3900mm

-Total Power: 212kW

Wide Application Of KOSUN slurry treatment plant (Water and Sludge Separator):

1.Engineering Mud Treatment

2.Dredging sludge treatment of rivers and lakes

3.Urban pipe network sludge treatment

4.Sludge treatment of sewage treatment works

5.Remediation and control of contaminated soil

6.Tailing treatment and utilization

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above six fields, thus really realizing energy conservation and emission reduction. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Pile Foundation Mud Management Equipment Manufacturer

At present, there are many manufacturers to product Pile Foundation Mud Management Equipment and slurry separation equipment in the domestic, but the municipal area Pile Foundation Mud Management Equipment manufacturers are less. KOSUN is one of a well-known companies who product slurry separation system.

Pile Foundation Mud Management
Pile Foundation Mud Management

Urban construction piling is the basis of municipal construction, Pile Foundation Mud is not allowed to discharge before treated. Otherwise, the harmful substances in the waste slurry will pollute the urban surface soil environment, that will seriously pollute urban water. The traditional method of Pile Foundation Mud Management is to discharge the mud into the mud pool or exposed to a designated area by drying, these treated methods, although are more economical, but the pollution problem is not completely resolved. Now a new generation mud management equipment used more and more widely in the municipal engineering. Pile Foundation Mud and Slurry separation system equipment was born, specifically for the municipal engineering mud treatment programs.

In the field of municipal mud treatment and separation, KOSUN can design Series mud separation system to support different pile machine. Mud separation system is mainly consists of scalping shaker module,desanding module and desilting module.

mud management equipment
mud management equipment

Advantages Of KD SERIES mud separation system:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

 

Application of KOSUN Slurry Management Equipment

KOSUN KD Series Slurry Management Equipment can be used in the following projects:

– Construction slurry management,construction slurry separation;

– Piling slurry management,piling slurry separation;

– Pile foundation slurry management,pile foundation slurry separation;

– Underground continuous wall slurry management;

– Pipe jacking slurry management;

– Infrastructure project slurry management,infrastructure project mud separation;

– river dredging slurry management, river dredging mud treatment;

-Urban pipe network sludge treatment;

-Sludge treatment of sewage treatment works;

-Remediation and control of contaminated soil;

-Tailing treatment and utilization.

slurry management equipmentslurry management equipment
slurry management equipment

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above fields, thus really realizing energy conservation and emission reduction.

After the engineering mud is treated by KOSUN Slurry Management System, the dried solids can be up to the standard of landfilling or carrying away, and the mud can be recycled or the clean liquid is directly discharged.

slurry management equipment
slurry management equipment

Features and Advantages of  KD SERIES Slurry Management Equipment:

-All vibrating motors are provided and powered by U.S.Martin . Ingress protection grade is IP65.

-Use jet nozzle, which can rotates angle within a narrow range, to wash screens, and Y-shaped filter is installed on mud feed pipeline.

– Shale shaker passes ANSYS linear analysis and is designed with multilayer and laminated structure, and the combination of scalping shaker and primary shaker guarantees a high capacity.

-Angle adjustment device of screen box with an adjustable range of -1°~+5° can meet treatment requirements.

– Multi-model composite PU screens are available.

-The most ergonomic design simplifies the operating platform while guaranteeing HSE.

-With the modularized design and strong ductility, the whole system can be set up and combined in the form of modularization. Moreover,every system is designed as per the sizes of international standard container for convenient transportation.

– Hydrocyclones adopt PU and sectional assembly structure, with long service life and simple maintenance. High-efficiency mud purification, desanding and desilting efficiency facilitate.

– Select famous Italian flexible supporting blocks, whose performance is far superior to that of common spring.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Construction Mud Treatment, Construction Slurry Management Equipment

With the development of the city, construction mud treatment is becoming into a big problem. If the untreated construction mud is poured directly into the farmland, it will destroy the acid-base balance of the soil, which will cause the land to be unable to cultivate. If it is discharged into the river, it will cause very serious water pollution. How to treatment construction mud?

mud treatment equipment
mud treatment equipment

As the technology progresses,to treatment the construction mud, there is conventional sedimentation tank and treated mechanical equipment. Sedimentation tanks is large investment, covering is large. The use of mechanical means to invest a certain amount of money to purchase equipment, common construction mud treatment equipment, including mud dewatering vibrating sieve, desander, desilter, decanter centrifuge, and the use of Construction Slurry Management Equipment really have a good results.

KD Series Mud Treatment system mainly consists of scalping shaker module,desanding module and desilting module.As a pre-screener, the scalping shaker can remove coarse particles from mud.The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand.The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers.Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.

mud treatment system
mud treatment system

After the Construction Mud is treated by KOSUN Mud Treatment system, the dried solids can be up to the standard of landfilling or carrying away, and the mud can be recycled or the clean liquid is directly discharged.

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above eight fields, thus really realizing energy conservation and emission reduction.
Kosun- China Solids Control Leader&Drilling Waste Management Expert

Green Slurry Separation,Slurry Management System

KOSUN green slurry separation,slurry management system is a modular system construction. It is designed for the treatment of all kinds of slurries and mud used in common construction techniques.

slurry management system
slurry management system

KD Series slurry separation,slurry management system mainly consists of scalping shaker module,desanding module and desilting module.As a pre-screener, the scalping shaker can remove coarse particles from mud.The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand.The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers.Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.

Wear parts of the slurry separation,slurry management system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

slurry separation system
slurry separation system

Overall Advantages Of Slurry Separation,Slurry Management System:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

Wide Application Of Slurry Separation,Slurry Management System:

1.Engineering Mud Treatment

2.Dredging sludge treatment of rivers and lakes

3.Urban pipe network sludge treatment

4.Sludge treatment of sewage treatment works

5.Remediation and control of contaminated soil

6.Tailing treatment and utilization

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above six fields, thus really realizing energy conservation and emission reduction.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Slurry Treatment Plants of Kosun

Slurry Treatment Plants

Slurry Treatment Plants are more important equipment for matching micro-tunnel boring machines. It consists of cyclone separation equipment and centrifugal equipment. The cyclone separation equipment consists of a cyclone and desalting machine.

Slurry treatment plants
Slurry treatment plants
Slurry Treatment Plants of Kosun
Slurry Treatment Plants

Mud treatment of the production process

First, the first stage separation is performed by the drilling fluid shale oscillator; the separated particles will be precisely treated by the hydrocyclone into particles of different sizes.

Second, the pressure of the mud through the pipeline into the cyclone high-speed system, and in the hydrocyclone on the inner wall of the rotary motion. The coarse particles are thrown onto the walls and gradually move down by gravity and discharged from the bottom. Due to the slow movement, the fine particles are driven from the center and discharged from the overflow pipe.

Thirdly, the particle size of the slurry after treatment with the cyclone system is very small. So we need to add flocculants to the mud. Flocculants and fine particles aggregate larger particles. And then pumped to the centrifuge. Centrifuges are an important part of ensuring that all water is separated into dry soils. A portion of the bentonite treated by the cyclone system can be discharged from the slurry pool. Mixed will continue to use, save construction costs. The separated solid particles can be transported directly. Separation of high purity water can be used to adjust the new mud or directly into the municipal rainwater system

Slurry Treatment Plants of Kosun with high quality and best after sale service that is very recognized by clients all over the world.

Kosun expressed gratitude for the support and trust of many customers at home and abroad. In the difficult period of the oil and gas industry, Kosun will be more dedication and dedication to strengthen the technological transformation and innovation, with more advanced technology and better after-sales service for the majority of customer service!

 

Slurry Wall Separation Unit by Slurry Separation Plants – Kosun

Slurry wall separation unit

Slurry wall separation unit (or diaphragm wall separation unit) are being used in underground wall construction (off course, the Slurry wall separation unit (or diaphragm wall separation unit) being placed above the ground), and the main function is to recycling the slurry (mud) and removing the solids from the slurry as well using in work.

diaphragm wall separation unit

Many product in slurry wall separation unit can burns on skin due to their low temperatures. Exposed body part can be torn as it has ability to stick to cold stuffs due to availability of moisture. These liquids can also cause
– Hypothermia or Frostbite
– Serious respiratory problems like pneumonia if cold gas is inhaled
– Reduced vision

slurry wall separation unit
slurry wall separation unit

Hazards from oxygen in diaphragm wall separation unit of Slurry Separation plants.
Oxygen is not a combustible gas but it helps flames to keep on going. Also hydrocarbon materials of lubrication oils react vigorously with oxygen and it should be avoided in all cases. Oxygen concentration should be kept below 23.5%.

Slurry Separation plants

Gas products occur need slurry separation plants.
Oxygen is most required for life support. When enough quantity of argon and nitrogen is present in environment it can lead to depletion of oxygen. Increase in hydrocarbon can also lead to symptoms like nausea or dizziness. In such cases one should come or brought out immediately. With time body returns to normal state once out of these conditions.
Protected clothing helps in protection of body from fire hazards or oxygen or cryogenic liquids.
– Leathers gloves should be used as their fitting is loose and can be easily removed in case of burns.
– Face shield to cover the face should be used.
– Footwear should be devoid of metals or nails as they can cause sparkling.
– In cases of trapped vapors, clothing should be opened and closed immediately

In slurry separation plants, like Kosun from China, the different parameters been collected in real spots and researched in labs, and finally give the corresponding solutions for remove the solids in constructions, like slurry wall separation or diaphragm wall separation.