KOSUN will participate in the NEFTEGAZ at the EXPOCENTER
in Moscow, Russia on April 15-18, 2019. You are warmly invited to visit the
D28-1 booth at Hall 21! We are waiting for you!
Date: April 15-18, 2019
The NEFTEGAZ is a professional petroleum exhibition in Eastern Europe, gathering 1,800 domestic and foreign exhibitors from 41 countries around the world. It serves as a stage for the global suppliers of the industry to showcase their new oil and gas industry technologies. The number of professional visitors to the exhibition reaches 38,600 from Russia, Germany, Britain, France, the United States, Italy, Australia, Kazakhstan, Kuwait, Ukraine, Saudi Arabia and other dozens of countries.
As a professional supplier of solid-liquid separation and sludge treatment equipment, KOSUN has attached importance to and participated in various domestic and international petroleum equipment exhibitions. In the 2019 NEFTEGAZ, KOSUN will focus on the solids control system and drilling waste treatment (mud zero discharge). At the exhibition, our technical engineers and sales managers will provide professional consulting services for you. Welcome you to our booth for exchange and cooperation!
KOSUN KD-500 slurry treatment plant (Water and Sludge Separator) for mud balance shield is of modular structure design, which is specialized for mud purification in medium slurry balance shield construction projects.
KD-500 slurry treatment plant (Water and Sludge Separator) system consists of scalping shaker module and two sets of desanding modules. Equipped with coarse-mesh screens, the scalping shaker module is used to remove large particles, and the desanding module is equipped with a desander and a primary shaker.
The mud falls into the collecting box via scalping shaker, and then is divided into two sets of desanding modules through two connecting pipes. Each desanding module is equipped with a desander for sand removal from the mud. After two staged treatment, the recycling effect can be achieved.
-Sand Content (measured by elutriation meter):<18%
-Main Body Volume: 4.6m³
-External Dimensions: 7600×4050×3900mm
-Total Power: 212kW
Wide Application Of KOSUN slurry treatment plant (Water and Sludge Separator):
1.Engineering Mud Treatment
2.Dredging sludge treatment of rivers and lakes
3.Urban pipe network sludge treatment
4.Sludge treatment of sewage treatment works
5.Remediation and control of contaminated soil
6.Tailing treatment and utilization
KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above six fields, thus really realizing energy conservation and emission reduction. (Editor:Kosun Lily.Wang)
At present, there are many manufacturers to product Pile Foundation Mud Management Equipment and slurry separation equipment in the domestic, but the municipal area Pile Foundation Mud Management Equipment manufacturers are less. KOSUN is one of a well-known companies who product slurry separation system.
Urban construction piling is the basis of municipal construction, Pile Foundation Mud is not allowed to discharge before treated. Otherwise, the harmful substances in the waste slurry will pollute the urban surface soil environment, that will seriously pollute urban water. The traditional method of Pile Foundation Mud Management is to discharge the mud into the mud pool or exposed to a designated area by drying, these treated methods, although are more economical, but the pollution problem is not completely resolved. Now a new generation mud management equipment used more and more widely in the municipal engineering. Pile Foundation Mud and Slurry separation system equipment was born, specifically for the municipal engineering mud treatment programs.
In the field of municipal mud treatment and separation, KOSUN can design Series mud separation system to support different pile machine. Mud separation system is mainly consists of scalping shaker module,desanding module and desilting module.
Advantages OfKD SERIES mud separation system:
-Simple and useful treatment process, as well as convenient installation, operation and maintenance;
-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;
-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;
-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;
-Meet various power specifications as per construction needs, and even generator set can be used for operation;
-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit. (Editor:Kosun Lily.Wang)
– river dredging slurry management, river dredging mud treatment;
-Urban pipe network sludge treatment;
-Sludge treatment of sewage treatment works;
-Remediation and control of contaminated soil;
-Tailing treatment and utilization.
KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above fields, thus really realizing energy conservation and emission reduction.
After the engineering mud is treated by KOSUN Slurry Management System, the dried solids can be up to the standard of landfilling or carrying away, and the mud can be recycled or the clean liquid is directly discharged.
Features and Advantages of KD SERIES Slurry Management Equipment:
-All vibrating motors are provided and powered by U.S.Martin . Ingress protection grade is IP65.
-Use jet nozzle, which can rotates angle within a narrow range, to wash screens, and Y-shaped filter is installed on mud feed pipeline.
– Shale shaker passes ANSYS linear analysis and is designed with multilayer and laminated structure, and the combination of scalping shaker and primary shaker guarantees a high capacity.
-Angle adjustment device of screen box with an adjustable range of -1°~+5° can meet treatment requirements.
– Multi-model composite PU screens are available.
-The most ergonomic design simplifies the operating platform while guaranteeing HSE.
-With the modularized design and strong ductility, the whole system can be set up and combined in the form of modularization. Moreover,every system is designed as per the sizes of international standard container for convenient transportation.
– Hydrocyclones adopt PU and sectional assembly structure, with long service life and simple maintenance. High-efficiency mud purification, desanding and desilting efficiency facilitate.
– Select famous Italian flexible supporting blocks, whose performance is far superior to that of common spring.(Editor:Kosun Lily.Wang)
With the development of the city, construction mud treatment is becoming into a big problem. If the untreated construction mud is poured directly into the farmland, it will destroy the acid-base balance of the soil, which will cause the land to be unable to cultivate. If it is discharged into the river, it will cause very serious water pollution. How to treatment construction mud?
As the technology progresses,to treatment the construction mud, there is conventional sedimentation tank and treated mechanical equipment. Sedimentation tanks is large investment, covering is large. The use of mechanical means to invest a certain amount of money to purchase equipment, common construction mud treatment equipment, including mud dewatering vibrating sieve, desander, desilter, decanter centrifuge, and the use of Construction Slurry Management Equipment really have a good results.
KD Series Mud Treatment system mainly consists of scalping shaker module,desanding module and desilting module.As a pre-screener, the scalping shaker can remove coarse particles from mud.The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand.The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers.Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.
After the Construction Mud is treated by KOSUN Mud Treatment system, the dried solids can be up to the standard of landfilling or carrying away, and the mud can be recycled or the clean liquid is directly discharged.
KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above eight fields, thus really realizing energy conservation and emission reduction. Kosun- China Solids Control Leader&Drilling Waste Management Expert
KOSUN green slurry separation,slurry management system is a modular system construction. It is designed for the treatment of all kinds of slurries and mud used in common construction techniques.
KD Series slurry separation,slurry management system mainly consists of scalping shaker module,desanding module and desilting module.As a pre-screener, the scalping shaker can remove coarse particles from mud.The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand.The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers.Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.
Wear parts of the slurry separation,slurry management system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.
Slurry Treatment Plants are more important equipment for matching micro-tunnel boring machines. It consists of cyclone separation equipment and centrifugal equipment. The cyclone separation equipment consists of a cyclone and desalting machine.
Mud treatment of the production process
First, the first stage separation is performed by the drilling fluid shale oscillator; the separated particles will be precisely treated by the hydrocyclone into particles of different sizes.
Second, the pressure of the mud through the pipeline into the cyclone high-speed system, and in the hydrocyclone on the inner wall of the rotary motion. The coarse particles are thrown onto the walls and gradually move down by gravity and discharged from the bottom. Due to the slow movement, the fine particles are driven from the center and discharged from the overflow pipe.
Thirdly, the particle size of the slurry after treatment with the cyclone system is very small. So we need to add flocculants to the mud. Flocculants and fine particles aggregate larger particles. And then pumped to the centrifuge. Centrifuges are an important part of ensuring that all water is separated into dry soils. A portion of the bentonite treated by the cyclone system can be discharged from the slurry pool. Mixed will continue to use, save construction costs. The separated solid particles can be transported directly. Separation of high purity water can be used to adjust the new mud or directly into the municipal rainwater system
Slurry Treatment Plants of Kosun with high quality and best after sale service that is very recognized by clients all over the world.
Kosun expressed gratitude for the support and trust of many customers at home and abroad.In the difficult period of the oil and gas industry, Kosun will be more dedication and dedication to strengthen the technological transformation and innovation, with more advanced technology and better after-sales service for the majority of customer service!
Slurry wall separation unit (or diaphragm wall separation unit) are being used in underground wall construction (off course, the Slurry wall separation unit (or diaphragm wall separation unit) being placed above the ground), and the main function is to recycling the slurry (mud) and removing the solids from the slurry as well using in work.
diaphragm wall separation unit
Many product in slurry wall separation unit can burns on skin due to their low temperatures. Exposed body part can be torn as it has ability to stick to cold stuffs due to availability of moisture. These liquids can also cause
– Hypothermia or Frostbite
– Serious respiratory problems like pneumonia if cold gas is inhaled
– Reduced vision
Hazards from oxygen in diaphragm wall separation unit of Slurry Separation plants.
Oxygen is not a combustible gas but it helps flames to keep on going. Also hydrocarbon materials of lubrication oils react vigorously with oxygen and it should be avoided in all cases. Oxygen concentration should be kept below 23.5%.
Slurry Separation plants
Gas products occur need slurry separation plants.
Oxygen is most required for life support. When enough quantity of argon and nitrogen is present in environment it can lead to depletion of oxygen. Increase in hydrocarbon can also lead to symptoms like nausea or dizziness. In such cases one should come or brought out immediately. With time body returns to normal state once out of these conditions.
Protected clothing helps in protection of body from fire hazards or oxygen or cryogenic liquids.
– Leathers gloves should be used as their fitting is loose and can be easily removed in case of burns.
– Face shield to cover the face should be used.
– Footwear should be devoid of metals or nails as they can cause sparkling.
– In cases of trapped vapors, clothing should be opened and closed immediately
In slurry separation plants, like Kosun from China, the different parameters been collected in real spots and researched in labs, and finally give the corresponding solutions for remove the solids in constructions, like slurry wall separation or diaphragm wall separation.
Slurry Separation Units in Slurry Treatment were mainly refer to mechanical system used during oilfield drilling work, just like TBM separation units – the slurry separation units(or Slurry Separation stations, Slurry Separation plants)are often been called mud separation units(or Mud Separation stations/mud Separation plants). The main component of the system are consisting by shale shaker(or vertical dryer), centrifuge and mud cleaner in general. And these units are just helping the engineers in real projection solving the problem about mud clean and recycle of the slurry.
Here you can find sample picture of Slurry Separation Units like the following:
Although the main application area is in oilfield drilling, in the following industry or circumstances, the slurry separation units also take tribute in the work: Infrastructure construction, environmental protection industry.
For example, in trenchless HDD projection, trenching mechanics need special mud in working for many functions like lubrication and keep tunnel wall “strong” enough for preventing collapse. Or in pile foundation engineering work, these mud or slurry are very important in different functions, and all these mud need reuse or make it can be recycling again, then the slurry separation units by Kosun give the good solution. All the units are manufactured by Kosun’s own factory and serving clients well by 24 years experience.
To separate the solid material from the slurry water, the slurry separation unit be deployed to the projection site. The unit uses a series of sieve screens and hyrdocyclones and will remove solids from the slurry water down to about 60 microns particle size, and this parameters are different from project to project and only the customized slurry treatment system by specialists can meet the real needs in construction site.
If you are interested or looking for the required slurry/mud separation units, just contact Kosun for the detailed solutions.