Solids control system equipment selected according to the drilling depth

Solids control system equipment selected according to the drilling depth. The choice of equipment for the same well depth in different regions is also different. Generally, we will choose according to the model of the drilling rig, from ZJ20-ZJ90, under normal circumstances, ZJ30 drilling rig only needs 3 levels of solids control equipment, namely: drilling fluid shale shaker, de-sander, and desilter.

Above ZJ30 is a level 5 purification equipment: drilling fluid shale shaker, vacuum degasser, de-sander, desilter, drilling fluid centrifuge. Among them, the mud tank is indispensable as a carrier. The commonly used mud tank specifications are: 95000x2300x2100mm and 125000x2400x2300mm. The number of mud tanks is calculated according to the total volume of the drilling mud, and the appropriate number and size are selected. The amount of circulating mud that needs to be processed is approximately 65% of the total volume of the mud tank. The processing capacity of the solids control equipment at all levels can be selected to meet the circulating mud volume or slightly larger.

The main equipment in the solids control system is the 5-level purification equipment, shale shaker, vacuum deaerator, desander, desilter, centrifuge. The choice of equipment is flexibly selected according to different drilling rigs, and other auxiliary equipment is also indispensable. Desander and desilter must be powered by sand pumps one-to-one. Centrifuges can be supplied by submerged slurry pumps or screw pumps. Where there is a agitator, you must bring a mud gun. The mud gun can flush the dead corners of the tank and start the auxiliary agitator. In addition, the jet mixing device in the solids control system is also indispensable. The jet mixing device can exist as a separate entity, or it can be directly connected to the tail end of the mixing tank and connected by a pipe manifold.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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Research on High-efficiency Separation Technology of Shield Dregs

In urban subway construction, the shield method has become one of the main options for tunnel construction. The large amount of waste muck produced by shield tunneling has brought many challenges to the urban environment. The processes of dewatering, transportation, and landfilling of muck will have great adverse effects on the environment.(Separation Technology of Shield Dregs)

As a kind of urban mineral resources, muck will occupy a large amount of land resources for landfill disposal. If the reclaimed muck is used as synchronous grouting material, ecological brick material, roadbed filler, etc., it will effectively enhance the ecological and environmental protection function of subway construction. Carrying out the recovery and treatment of shield dregs, and using shield dregs as an urban mineral resource can greatly reduce the development of natural resources, protect the urban ecological environment, and have significant social, environmental and economic benefits. Shield excavated soil has been used as building materials and garden soil at home and abroad, and certain application results have been achieved.

At present, in the construction of subway shields at home and abroad, there is still a lot of room for the research on the efficient separation technology of shield dregs. The existing mechanical screening technology has relatively high cost. When tunneling in different strata, the particle size distribution of the generated muck is also different, and the use effect is not good. It is urgent to carry out research on the efficient screening technology of shield muck. The moisture content of shield muck soil is as high as 40%, and it is difficult to dehydrate. At present, there are two commonly used dehydration methods in construction: one is mechanical dehydration after adding an industrial agent to the mud; the other is natural drying. The former is costly and the latter is inefficient.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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The slurry separation system is an indispensable supporting facility in shield construction

The slurry separation system is an indispensable supporting facility in modern shield construction. Shield construction refers to the use of shield tunnel boring machines to excavate tunnels on railways, highways, subways, municipalities, water and electricity and other pipes. With the improvement of shield technology, the selection of equipment and technology of the slurry separation system in shield construction have put forward higher requirements.

slurry separation system
slurry separation system

The slurry separation system mainly includes a shale shaker, a cyclone screen device and a filter press device, the vibrating screen device and the cyclone screen device are connected, the cyclone screen device and the filter press device are connected, and the connection mode is stacked connection Or connect with conveying equipment. The KOSUN shield slurry separation system can perform different separation treatments according to different particle sizes, make full use of the favorable particles in the excavated soil, improve the self-making capacity of the system, and effectively realize the slurry separation system in the shield tunneling, and the separation latter water is re-injected into the muddy water system for circulation. The equipment can be flexibly adjusted according to different terrain conditions. The convenient construction operation reduces the trouble of the slurry separation system occupying a large area and reduces the pollution of the mud to the environment.

The modern slurry separation system pays more attention to environmental protection in design, and highlights the concept of environmental protection in various aspects such as pulping, slurry mixing, separation equipment selection, and waste discharge. KOSUN’s slurry separation system is built based on the previous construction experience at home and abroad and the high-standard rationalization suggestions put forward by customers. With scientific and technological innovation as the standard, the current situation of low separation level is improved by increasing the configuration standard of the desilting device, so that the separation particle size reaches about 15 microns, which greatly reduces the amount of slurry preparation and reduces engineering costs.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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Mud treatment solutions in trenchless construction

In the trenchless construction, a large amount of mud and rock debris are produced. How to deal with the mud? This article will introduce common solutions for mud treatment in trenchless construction. Trenchless construction technology is a kind of underground engineering. Trenchless construction includes tunnels, micro tunnels (MTM), horizontal directional drilling (HDD) and other construction methods, also known as directional drilling, pipe ramming (PR), pipe jacking (PJ), underground drainage, horizontal drilling Boring (Habu) and other methods to install pipes and cables underground with minimal excavation. Large-diameter tunnels, such as tunnel drilling machines (TBM), drilling and blasting technology.

According to different construction methods, choose the appropriate slurry treatment equipment as an excellent slurry treatment solution, including: slurry treatment device (separation device), mud water separation station, mud recovery system, etc.

1. Large-scale tunnel drilling and shield construction (TBM). Due to the large diameter of the shield tunneling machine and the large amount of mud, large-scale slurry separation stations with large processing capacity are generally required. This type of slurry separation station is often through several sets of modularization. The slurry separation system is assembled, and the large-scale slurry separation station is used to treat the shield muddy water, which can process a large amount of 2000-4000 m³/h.

2. For the construction of small tunnels, micro tunnels (MTM), pipe jacking (PJ), etc., as well as the diameter of the pipe jacking machine, a slurry separation system with a processing capacity of 120-250m³/h can be selected.

3. For horizontal directional drilling (HDD construction), horizontal drilling and boring (HAB) construction, it can be matched according to the design of the mud pump processing capacity in the trenchless project or the drag force of the HDD trenchless drilling rig, and the processing capacity is 40- 250m³/h mud recovery system (recycling plant).

The above are three long-term effective non-excavation construction mud treatment programs. The selection of suitable mud treatment equipment for different trenchless projects is a prerequisite for scientific construction.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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What is the Trenchless Horizontal Directional Crossing Mud Recovery System?

Horizontal directional drilling crossing is a horizontal directional drilling crossing construction technology used for trenchless construction. Trenchless Horizontal Directional Crossing Mud Recovery System, also known as horizontal directional drilling traversing mud recovery system, or mud purification recovery system, is a set of mud processing equipment specially designed for the drilling characteristics of horizontal directional drilling rigs. The system is mainly composed of a mud shale shaker, a desander and mud removal machine, a jet mixer, a sand pump, a mud storage tank and other equipment. The trenchless mud recovery system can separate the excavated spoil from the liquid mud base fluid to achieve the purpose of mud recovery and reuse. Combining the characteristics of the mud solids control system for oil drilling with the characteristics of trenchless horizontal directional crossing, a variety of mud purification and recovery systems suitable for trenchless horizontal directional crossing construction have been developed.

The Trenchless Horizontal Directional Crossing Mud Recovery System is designed and produced to meet the domestic and foreign trenchless technical requirements. It is used to purify the mud returned from the underground during the horizontal directional traversing process. Separate the large-diameter drill cuttings through solid-phase control equipment such as shale shaker and mud cleaner, add the required mud material through the mixing device, and mix and circulate uniformly to meet the performance requirements of reuse, and pump into the level through the mud pump. The directional drilling system is repeatedly recycled.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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The “blood” filter of drilling – Solids Control System

The mud solids control system is one of the most important parts of the whole drilling rig system, which is called the “blood” filter of drilling. A reasonable solids control system can effectively control the solids content of the drilling fluid and reduce the complexity of the drilling process and the probability of accidents. It is an important technical means to achieve safe, efficient and economical drilling.

Understand the performance and main characteristics of the solids control system, and select reasonable solids control equipment that meets the requirements according to the characteristics of the formation cuttings particles, the properties of the drilling fluid and other factors, so as to reduce the risk of accidents during the drilling construction process and improve the safety of drilling Drilling speed.

The solids control system is composed of shale shaker, desander, desilter, drilling fluid cleaner, centrifuge, drilling fluid tank and other equipment. Once a certain equipment fails or the overall matching is inappropriate, it will directly affect the performance of the entire drilling rig. Increase the risk of accidents during drilling construction. Therefore, the performance of the solids control system has important practical significance for drilling engineering.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

The main advantages of the slurry separation equipment of the bored pile

The main advantages of the slurry separation equipment of the bored pile:

1. Purify the mud, effectively control the performance index of the mud, sticking accidents, and make holes.

2. Realize mud recycling and save slurry-making materials. Significantly waste pulp outbound costs and pulp making costs.

3. The equipment effectively separates the soil and slag, and the efficiency of hole making.

4. The closed loop purification of mud and the influence of lower slag water content.

5. The double-layer screen is adopted, and the purification effect is nearly 50% higher than that of the single-layer screen. The operation is convenient, simple and reliable.

6. The processing efficiency is high. The higher the mud concentration, the shorter the single machine mud output time, which can be 15-30 minutes faster.

The mud purification device is suitable for pile foundation engineering (including rotary drilling, percussion drilling, etc.) using mud wall protection and circulating drilling technology, anti-seepage wall engineering (ground wall, double-wheel milling), mud-water balance shield construction and mud water Mud purification and recovery for pipe jacking construction. The reuse rate of waste mud avoids the random discharge of mud, helping customers with construction costs and environmentally friendly construction.

The slurry separation equipment for bored pile is mainly suitable for bridge pile foundations such as railways and highways, municipalities, subways, etc., continuous walls, shields, drilling rigs, pile drivers, oil drilling, construction piling mud separation and dewatering, stone mud dewatering, drilling mud dewatering, Tailings treatment, sand field mud, cave mud, mine mud treatment and other mud separation, etc.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
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Treatment effect of five-level drilling fluid solids control system equipment

The drilling fluid solids control system is mainly used to remove harmful solid phases such as drill cuttings and recover useful solid phases such as barite. The solids control system is mainly composed of mud tanks, drilling fluid shale shakers, desanders, desilters, drilling fluid centrifuges and other major equipment, as well as auxiliary equipment such as mud pumps, slurry mixing devices, and vacuum degassers.

The mud tank is mainly used to store the mud and is the carrier of the solids control equipment. The mud purified by the solids control equipment enters the various chambers of the mud tank, and is processed according to different equipment, so as to achieve the removal of solid particles, recovery of barite, and purification of the mud.

The general processing flow of the solids control system: The drilling fluid shale shaker is the first-stage treatment equipment in the solids control system, which can remove the larger solid phase in the drilling fluid, and can remove solid particles above 74μm. The vacuum deaerator is used to remove the gas in the mud. It is the second and solid control device in the solids control system. It can quickly and effectively remove the gas contained in the mud. The deaerator is useful for restoring the mud density and preventing potential blowouts. It plays an important role in the occurrence of the danger of well collapse. The solids control equipment ranked at the third level is the drilling fluid desander. The mud treated by the vacuum degasser is transported into the desander through the sand pump. The drilling fluid desilter is used after the desander, which is used to remove the solid phase of 15~44μm to further ensure the performance of the drilling fluid.

In some solids control systems that need to save space, a desander, a desilter, and an underflow screen can be combined to form a drilling fluid cleaner, which can effectively remove solid particles larger than 15μm. In some uncomplicated drilling platforms, it can completely replace the desander and desilter. The final treatment equipment of the solids control system is a drilling fluid centrifuge, which is mainly used to remove solid particles smaller than 7μm and recover barite, with a recovery rate of 95-97%.

The solids control equipment is mainly used for complex well conditions and demanding well conditions. In the actual application process, according to the needs of drilling operations, one of the mud solids control processes can be used in one or more stages.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Advantages of KOSUN pipeline dredging equipment and system

KOSUN pipeline dredging equipment and system has the following advantages:

1. Adequate purification of mud, control of mud index, sticking accidents, and hole making.

2. Effectively separate the soil ballast, make holes, and shorten the cleaning time.

3. Mud recycling, saving slurry materials and construction costs.

4. Closed mud circulation and lower ballast water content, pollution, and outbound transportation costs.

The mud cleaner based on the cyclone separation technology and the secondary shaker technology is the main equipment to realize the pipeline dredging equipment and system technology. Mud cleaner is also called mud purification device or mud desander.

The pipeline dredging equipment and system is produced under the premise of saving labor time, labor cost and water resources. It is mainly used for urban construction and the recycling and reuse of dredging mud from rivers, lakes and seas, which can achieve faster and better urban construction efficiency. It is an environmentally friendly product. The overall efficiency is improved, and it is the current choice for urban construction and dredging mud recovery treatment.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

The role of the Drilling Fluid Circulation System Supporting the drilling rig

The Drilling Fluid Circulation System can strengthen the solid phase control of the drilling fluid; through the rational use of solids control equipment such as shale shakers, de-sanders, desilters, cyclones and drilling fluid cleaners, it can reduce the dilution of drilling fluids and the amount of treatment agents.The closed drilling fluid circulation system can prevent the drilling fluid from landing and avoid leakage pollution.

The Drilling Fluid Circulation System for the drilling rig includes drilling pumps, surface manifolds, mud tanks, mud purification equipment, etc. The surface manifolds include high-pressure manifolds, risers, and hoses, and the mud circulation system equipment includes drilling fluid shakers and desanders, desilter, centrifuge, etc.

The drilling pump sucks the mud from the mud tank. The mud pressurized by the drilling pump passes through the high-pressure manifold, riser, and hose, enters the tap, goes down to the bottom of the well through the hollow drilling tool, and ejects from the water hole of the drill. The cuttings are carried back to the ground through the circular space between the wellbore and the drilling tool, and the mud returned from the bottom of the well is passed through various levels of mud purification equipment to remove the solid content, and then reused.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com