Pipe jacking construction slurry treatment plant

KOSUN Pipe jacking construction slurry treatment plant is suitable for purifying slurry in tunneling, micro-tunneling, pipe-jacking, bored piles construction, piling construction and diaphragm wall construction, etc. KOSUN has demonstrated its high-performance capabilities at many job sites worldwide.

Pipe jacking construction slurry treatment plant
Pipe jacking construction slurry treatment plant

KOSUN Slurry Treatment Plant Features:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

For more information on KOSUN Pipe jacking construction slurry treatment plant, please feel free to contact with KOSUN.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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HDD Mud Circulation System

KOSUN HDD Mud Circulation System is mainly used in HDD, coalbed methane exploitation and other construction projects.

HDD Mud Circulation System
HDD Mud Circulation System

KOSUN HDD Mud Circulation System is developed, designed and manufactured to meet trenchless technology requirements at home and abroad and is applied in purification treatment of mud returned from underground during horizontal directional drilling process. Cuttings with big particle sizes are separated by shale shaker, cleaner and other solids control equipment. Mud materials required are added and evenly mixed for circulation via mud mixer to meet performance requirements for reuse. Mud is pumped into horizontal directional drilling system by mud pump for recycling.

KOSUN HDD Mud Circulation System can remarkably improve mud treatment efficiency, reduce mud cost of horizontal directional drilling and greatly increase rate of penetration.

The system is applied to construction projects with higher mud capacities. Its purification process is divided into three stages: shale shaker for the first stage, desander and desilter respectively for the second and third stages. Both desander and desilter are equipped with underflow shakers that can carry out a further treatment to solids discharged by the upper equipment. By mud preparation devices, add necessary mud materials into purified mud and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

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KDS-500 slurry treatment plant

KOSUN Environmental Black Rhino KDS-500 slurry treatment plant is divided into coarse-screen shaker module, desander module, desilter module and tail slurry treatment module. Through the slurry preparation and mixing equipment, achieve the flow balance, material balance, circulation slurry adjustment and rapid replenishment of shield circulation system.

KDS-500 slurry treatment plant
KDS-500 slurry treatment plant

Adopt the desander and desilter modules of slurry treatment plant to guarantee a good separation effect of sand and mud in the shield circulation mud. Select a remote control mode of PLC centralized control room for the system to realize the remote centralized control and real-time monitoring of ground slurry treatment system.

Equipment the system with a Hi-G dryer to make the water content in waste slag not more than 25%, which is suitable for dump truck to directly transport the slag, reducing mud leakage. In the tail slurry treatment module, use centrifuge or filter press to treat redundant waste slurry so as to guarantee the zero discharge of ground engineering mud and water recycling.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

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Pilling Tail Slurry Treatment System

KOSUN Pilling Tail Slurry Treatment System is mainly used for large-volume centrifuge units, and is used with automatic dosing devices. The total processing capacity of the system is 200m3/h, and the whole process is automated. After separation, the solid phase meets the  transport standard of the local environmental protection department, the liquid phase meets the recycling requirements, and the noise meets the city standard. The whole system is designed as a skid-mounted structure, which can be placed on the platform where the construction site is poured. The overall footprint is small, the operation and maintenance are convenient.

Pilling Tail Slurry Treatment System
Pilling Tail Slurry Treatment System

KOSUN Environmental black rhino Tail Slurry Treatment Flowchart:

Large solid impurities are separated from mud (sludge) by Hi-G dryer, and the filtrated liquid is dynamically mixed with the dosing system in pipelines through tee joint for flocculation and gel breaking. Pretreated mud is fed to centrifuge (or filter press). After solid-liquid separation by centrifuge, the collected solids can be directly transported by truck to the centralized treatment plant, or conveyed to the solids storage site by conveying equipment, and the clear liquid is uniformly collected and then discharged or recycled.

KOSUN is confident to help more subways in more markets around the world in bridges, tunnels, piling and other projects. To provide more customers with professional, high quality, high efficiency, cost-effective Tail Slurry Treatment System and services.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

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Pipe Network Tunnel Construction Slurry Treatment Plant

Environmental pipe network tunnel construction slurry treatment plant developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fields invested by the State. KOSUN Slurry Treatment Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Treatment Plant will be increasing.

Slurry Treatment Plant
Slurry Treatment Plant

KD series pipe network tunnel construction slurry treatment plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

KD series pipe network tunnel construction slurry treatment plant is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. It is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN Slurry Treatment Plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

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River Sludge Disposal Technology

KOSUN environmental River Sludge Disposal Technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

Environmental River Sludge Disposal Technology Flowchart:

River Sludge Disposal Technology
River Sludge Disposal Technology

Successful cases of KOSUN Environmental River Sludge Disposal Technology:

In October 2017, KOSUN Environmental Black Rhino BRRD series equipment facilitated the local riverway dredging project in Yantai, Shandong. In the project, Black Rhino river channel sludge treatment system, designed and manufactured by KOSUN Environmental, treated about 40,000m³ bottom mud polluted by medium and severe heavy metal and shortened the period of river regulation. A large amount of polluted river sand was backfilled into the river channel after being purified by the system, which effectively reduced the subsequent treatment cost of the project.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

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Customized Decanter Centrifuge for River Dredging

To meet the requirements of river dredging, KOSUN developed and equipped with customized decanter centrifuge. By this new technology, make the centrifuge adapt property changing of mud during the operation process, that makes the treatment more effective and perfect.( Customized Decanter Centrifuge for River Dredging)

Applications of customized decanter centrifuge for river dredging:

-River sediment disposal in cities and downtowns;

-Sediment disposal of urban landscape lakes and drinking water sources;

-Reservoir sediment disposal;

-River channel regulation and river sludge disposal technology.

Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional dredging methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental river dredging sludge treatment system, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river dredging sludge treatment system according to the field hydrogeological conditions.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN MTBM Slurry Separation Plant

Black Rhino KD series MTBM slurry separation plant of KOSUN Environmental mainly consists of shale shaker, desander, gravel pump and tapered tank. The shake shaker is equipped with coarse and fine screens, the coarse screens can remove coarse particles from mud, and the fine screens on desander and shake shaker can remove smaller granulated sand.

MTBM Slurry Separation Plant
MTBM Slurry Separation Plant

Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Equipment parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions. KOSUN MTBM Slurry Separation Plant is a kind of product that can be deeply customized. KOSUN can select color for equipment appearance according to the customer’s requirements.

Overall Advantages of  KOSUN MTBM Slurry Separation Plant:
-Simple and useful treatment process, as well as convenient installation, operation and maintenance;
-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;
-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;
-The pipeline of slurry system adopts composite wear-resisting material, which extends its service life.
-Meet separation requirements on various materials and customize process as per the cut point of D50; meet the requirements on different handling capacities, with treatment range of 50~2000m3/h, through combination of different module units;
-Meet various power specifications as per construction needs, and even generator set can be used for operation;
-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN 5 sets Slurry Treatment Plant used in Guangzhou Subway Project

In April 2018, during the construction of the subway in Guangdong, China, KOSUN 5 sets KD-500 Slurry Treatment Plant were used for the construction of the double-wheel trench cutter underground continuous wall. This system belongs to our high-end customized products. The maximum throughput can reach 500 cubic meters per hour, and the separation granularity can reach 30-40 microns. A larger amount of processing capacity and high quality slurry for reuse ensured the fast driving of the double-wheel trench cutter.

slurry treatment plant
slurry treatment plant

KOSUN environmental friendly KD series Slurry Treatment Plant consists of coarse screening module, sand removal module, mud removal module and tailings processing module. KOSUN black rhino Slurry Treatment Plant can meet the environmental protection requirements for urban construction and is widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering.

In addition, the unique second and third-level separation switching technology of KOSUN’s Green Slurry Treatment Plant makes it easy to handle the construction requirements of different strata. Whether it is river construction or urban infrastructure construction, the construction of subway tunnels or underground pipe corridors, KOSUN can provide customers with the best comprehensive solution for sludge treatment.

Piling desander/desander for Piling

Piling desander/desander for Piling is the best solution of Mud sludge treatment in Bored Pile Construction.

Piling desander
Piling desander

How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling,  using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by  the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.

How to process slurry of bored pile construction?  There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment  Piling desander/desander for Piling , the water can be used again and the mud can be carried to make bricks.

KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment  Piling desander/desander for Piling to solve the problem of large quantity of pile foundation and huge amount of mud.

KOSUN Piling desander/desander for Piling working principle:

The Piling desander/desander for Piling used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.