Customized Decanter Centrifuge for River Dredging

To meet the requirements of river dredging, KOSUN developed and equipped with customized decanter centrifuge. By this new technology, make the centrifuge adapt property changing of mud during the operation process, that makes the treatment more effective and perfect.( Customized Decanter Centrifuge for River Dredging)

Applications of customized decanter centrifuge for river dredging:

-River sediment disposal in cities and downtowns;

-Sediment disposal of urban landscape lakes and drinking water sources;

-Reservoir sediment disposal;

-River channel regulation and river sludge disposal technology.

Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional dredging methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental river dredging sludge treatment system, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river dredging sludge treatment system according to the field hydrogeological conditions.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN MTBM Slurry Separation Plant

Black Rhino KD series MTBM slurry separation plant of KOSUN Environmental mainly consists of shale shaker, desander, gravel pump and tapered tank. The shake shaker is equipped with coarse and fine screens, the coarse screens can remove coarse particles from mud, and the fine screens on desander and shake shaker can remove smaller granulated sand.

MTBM Slurry Separation Plant
MTBM Slurry Separation Plant

Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Equipment parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions. KOSUN MTBM Slurry Separation Plant is a kind of product that can be deeply customized. KOSUN can select color for equipment appearance according to the customer’s requirements.

Overall Advantages of  KOSUN MTBM Slurry Separation Plant:
-Simple and useful treatment process, as well as convenient installation, operation and maintenance;
-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;
-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;
-The pipeline of slurry system adopts composite wear-resisting material, which extends its service life.
-Meet separation requirements on various materials and customize process as per the cut point of D50; meet the requirements on different handling capacities, with treatment range of 50~2000m3/h, through combination of different module units;
-Meet various power specifications as per construction needs, and even generator set can be used for operation;
-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN 5 sets Slurry Treatment Plant used in Guangzhou Subway Project

In April 2018, during the construction of the subway in Guangdong, China, KOSUN 5 sets KD-500 Slurry Treatment Plant were used for the construction of the double-wheel trench cutter underground continuous wall. This system belongs to our high-end customized products. The maximum throughput can reach 500 cubic meters per hour, and the separation granularity can reach 30-40 microns. A larger amount of processing capacity and high quality slurry for reuse ensured the fast driving of the double-wheel trench cutter.

slurry treatment plant
slurry treatment plant

KOSUN environmental friendly KD series Slurry Treatment Plant consists of coarse screening module, sand removal module, mud removal module and tailings processing module. KOSUN black rhino Slurry Treatment Plant can meet the environmental protection requirements for urban construction and is widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering.

In addition, the unique second and third-level separation switching technology of KOSUN’s Green Slurry Treatment Plant makes it easy to handle the construction requirements of different strata. Whether it is river construction or urban infrastructure construction, the construction of subway tunnels or underground pipe corridors, KOSUN can provide customers with the best comprehensive solution for sludge treatment.

Piling desander/desander for Piling

Piling desander/desander for Piling is the best solution of Mud sludge treatment in Bored Pile Construction.

Piling desander
Piling desander

How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling,  using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by  the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.

How to process slurry of bored pile construction?  There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment  Piling desander/desander for Piling , the water can be used again and the mud can be carried to make bricks.

KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment  Piling desander/desander for Piling to solve the problem of large quantity of pile foundation and huge amount of mud.

KOSUN Piling desander/desander for Piling working principle:

The Piling desander/desander for Piling used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.

EPB TBM waste mud treatment system

EPB TBM waste mud treatment system is the equipment who is supported the Earth Pressure Balance Shields to treat  the mud which is produced when constructing. So called Earth Pressure Balance Shields (EPB) turn the excavated material into a soil paste that is used as pliable, plastic support medium. This makes it possible to balance the pressure conditions at the tunnel face, avoids uncontrolled inflow of soil into the machine and creates the conditions for rapid tunnelling with minimum settlement.

The special feature of Earth Pressure Balance Shields is that they use the excavated soil directly as support medium. This method is the first choice in cohesive soils with high clay and silt contents and low water permeability. A rotating cutting wheel equipped with tools is pressed onto the tunnel face and excavates the material. The soil enters the excavation chamber through openings, where it mixes with the soil paste already there. Mixing arms on the cutting wheel and bulkhead mix the paste until it has the required texture. The bulkhead transfers the pressure of the thrust cylinders to the pliable soil paste. When the pressure of the soil paste in the excavation chamber equals the pressure of the surrounding soil and groundwater, the necessary balance has been achieved.

KOSUN EPB TBM waste mud treatment system is the most advanced technolog ical products in the world. It can meet the environ mental requirements on urban construction and processing. It can aso save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.The market demand of environ mental EPB TBM waste mud treatment system will be increasing.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Slurry Separation Plant for Micro-tunneling

Slurry Separation Plant for Micro-tunneling is used to treatment the slurry that produced when the Micro-tunneling machine is working. KOSUN Slurry Separation Plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Micro-tunneling or microtunnelling is a digging technique used to construct small tunnels. These small diameter tunnels make it impossible to have an operator in the machine itself. Instead, the microtunnel boring machine (MTBM) must be operated remotely. Microtunnel boring machines are very similar to tunnel boring machines (TBM) but on a smaller scale. These machines generally vary from 0.61 to 1.5 meters (2 ft 0 in to 4 ft 11 in) but smaller and larger machines have existed. Usually the operator controls the machine from a control room on the surface.

ADVANTAGES OF KD SERIES SLURRY SEPARATION PLANT:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Environmental Slurry Separation Plant for Micro-tunneling developed by KOSUN is the most advanced technolog ical products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Separation Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Separation Plant will be increasing.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Slurry Separation Plant for Pipe-jacking

KOSUN Slurry Separation Plant for Pipe-jacking can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Slurry Separation Plant
Slurry Separation Plant

 

Environmental Slurry Separation Plant developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Separation Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Separation Plant will be increasing.

KOSUN KD series Slurry Separation Plant for Pipe-jacking mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

In field of Micro-tunneling, Pipe-jacking construction, Bored pile and River dredging, KOSUN can manufacture different capacity Slurry Separation Plant, such as 100m³, 250m³, 425m³, 500m³ slurry treatment plant, for matching different diameter pipe jacking machine or shield tunneling machine. Welcome to visit Our factory to discuss cooperation!

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Slurry Separation Plants, Mud separation units

Ⅰ.INTRODUCTION OF KOSUN Slurry Separation Plants, Mud separation units

slurry separation plants
slurry separation plants

Environmental slurry separation plants developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN slurry separation plants can meet the environ mental requirements on urban construction and processing. The market demand of environ mental slurry separation plants will be increasing.

 KD series slurry separation plants is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. It is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN slurry separation plants can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Ⅱ.APPLICATION OF KD Slurry Separation Plants, Mud separation units

(1)Slurry balanced shield mud treatment;

(2)Bored pile foundation construction mud treatment (generated by rotary drilling rig, positive and reverse circulation drill and percussion drill during drilling and pore forming);

(3)Underground diaphragm wall construction mud treatment (generated by diaphragm wall and double wheels trench cutter during trenching);

(4)Trenchless construction mud treatment (generated by horizontal directional drilling and slurry pipe jacking).

Ⅲ.STRUCTURE AND FUNCTION OF KD Slurry Separation Plants, Mud separation units

KD series slurry separation plants mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

Ⅳ.OVERALL ADVANTAGES OF KD SERIES Slurry Separation Plants, Mud separation units

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Ⅴ.KOSUN Slurry Separation Plants, Mud separation units SITE CASES

Solids Particles Treated By Slurry Separation System

Ⅵ.KOSUN Slurry Separation Plants, Mud separation units SITE CASE VIDEO

Diaphragm Wall Construction Slurry Treatment

KD series Construction slurry treatment plant is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the diaphragm wall project in the process of circulation drilling. Diaphragm wall construction slurry treatment plant is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN slurry treatment plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment .

Diaphragm wall construction slurry treatment plant
Diaphragm wall construction slurry treatment plant

KD series Diaphragm wall construction slurry treatment plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

Overall Advantages of  KD SERIES Diaphragm wall construction slurry treatment plant:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the

requirements on different handling capacities, 100~3000m³/h;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

KOSUN Diaphragm wall construction slurry treatment plant can meet the environmental requirements on urban construction and processing. The market demand of environmental slurry separation system will be increasing.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Slurry Separation Plant for TBM

Slurry Separation Plant for TBM: Environmental slurry separation plant developed by KOSUN is the  most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry separation plant can meet the environmental requirements on urban construction and processing. The market demand of environmental slurry separation system will be increasing.

Slurry Separation Plant for TBM
Slurry Separation Plant for TBM

KD series  slurry separation plant for TBM mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

KOSUN KD series slurry separation plant for TBM is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. It is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN slurry separation plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment .(Editor:Kosun Lily.Wang)