Category: KOSUN News

Last week, Xi ‘an KOSUN production of ZJ70 rig solid control system successfully sent to the domestic rig factory for supporting commissioning, this cooperation is the Ukrainian customer, the final use of the equipment in Turkmenistan, mainly for the treatment of local oil drilling mud.

The ZJ70 rig solid control system is composed of a solid control tank, water tank, rain shelter, vibrating screen, vacuum degator, cleaner, variable frequency centrifuge, liquid supply pump, sand pump, mixing weight leakage, mud agitator, sitting room and other equipment to form a five-level solid control system, which can classify drilling mud. Also, it can weigh, mix, and stir mud. The equipment is simple to operate and convenient to maintain. The operating cost is effectively reduced and the overall drilling efficiency is improved.
To facilitate the successful delivery of the project, the Kesun team works day and night to carry out production work, from the selection of equipment to production, and then to the internal assembly and commissioning, each link is strictly controlled to ensure that we provide customers with high-quality products.
As a professional manufacturer of solid-liquid separation equipment, KOSUN has perfect experience in research and development and production of separation equipment for mud, drilling cuttings, sludge, and other materials, and provides customized transportation equipment solutions according to the characteristics of site construction, focusing on providing customers with solid waste reduction, harmless and resource services. The company has been adhering to the “quality first, customer first” business philosophy, constantly innovating and improving products, and improving product quality and performance to meet customers’ changing needs.

Horizontal directional drilling (HDD) has become a popular method for installing underground utilities with minimal damage to the surface. An important aspect of HDD operations is the management of drilling mud, which is critical for lubricating the drill bit, carrying cuttings to the surface, and stabilizing the borehole. To effectively handle slurry, HDD contractors rely on advanced slurry recovery and recovery systems.

HDD mud recovery system, also known as mud circulation system, is an important part of HDD operations. The system is designed to remove solids, control viscosity and maintain the properties of the drilling mud, ensuring it can be reused throughout the drilling process. By recycling slurry, contractors can minimize waste, reduce costs, and comply with environmental regulations.

Horizontal directional crossing mud recovery systems play a vital role in separating drilling mud from drilling solids, thereby enabling effective mud recovery and reuse. Not only does this reduce the amount of fresh water required for the drilling process, but it also minimizes the disposal of drilling waste, making the operation more sustainable.

Mud handling equipment is an integral part of the HDD mud recovery system as it helps separate solids from the drilling mud. The equipment typically includes vibrating screens, desanders, desilters and centrifuges, which work together to remove particles of different sizes from the slurry, ensuring it meets the specifications required for reuse.

HDD trenchless mud recovery systems are designed to address the specific challenges of high pressures and flow rates encountered by mud in trenchless drilling. The system is designed to efficiently handle and recover drilling mud, maintaining its performance under demanding drilling conditions.

In summary, the implementation of HDD mud recovery systems is crucial to the success of horizontal directional drilling projects. By investing in advanced mud recovery systems and handling equipment, HDD contractors can optimize the drilling process, minimize environmental impact, and achieve cost-effective operations. As the demand for trenchless drilling continues to grow, the importance of an efficient mud management system cannot be overstated.

Solid waste management is an important aspect of environmental sustainability and involves the treatment, disposal and resource recovery of solid waste.  A key component of the process is the implementation of a solids control system, which plays a vital role in ensuring solid waste is managed effectively and efficiently.

The disposal of solid waste is an essential step in the solid waste management process.  This involves using a variety of techniques and techniques to reduce the amount of waste and potential environmental impact.  Treatment methods may include composting, incineration and anaerobic digestion.  These processes help minimize the harmful effects of solid waste on the environment and public health.

At present, most of the dregs excavated by shield tunneling are the dregs and mud produced when the mud-water balanced shield tunneling machine is used to excavate, and a large amount of mud cake and mud will be produced when the mud-water balanced shield tunneling machine is excavated, which will pollute the surrounding environment and affect the ecological environment.

Sludge treatment
Xi ‘an KOSUN muck mud treatment system has recently been successfully put into use in a domestic subway project and achieved initial results. The belt conveyor system is used to transport the newly excavated muck from the depth of the tunnel to the feed hopper of the ground muck separation system. The coarse sand and fine sand that are finally separated are transported to the truck by the puller belt conveyor, and the muck is classified, dehydrated, separated, and dried. Realizing the reuse of inorganic raw materials and water resources has achieved the recycling of waste soil, and has also produced good economic benefits, adding a new “magic weapon” for green construction and urban infrastructure.

The KOSUN HDD Mud Recovery System is an essential component in the process of horizontal directional drilling (HDD). This system plays a crucial role in the efficient and effective recovery of drilling mud, which is essential for maintaining the stability of the borehole and ensuring the success of the drilling operation.

The KOSUN HDD Mud Recovery System is designed to effectively separate drilling mud from the drilled solids, allowing for the reuse of the mud and the disposal of the solids in an environmentally responsible manner. This not only helps in reducing the overall cost of the drilling operation but also minimizes the environmental impact associated with drilling activities.

One of the key components of the KOSUN HDD Mud Recovery System is the mud recycling unit, which is responsible for removing the solids from the drilling mud and returning the cleaned mud back into the drilling process. This unit typically consists of a series of screens, hydrocyclones, and centrifuges that work together to efficiently separate the solids from the mud.

In addition to the mud recycling unit, the KOSUN HDD Mud Recovery System also includes storage tanks for holding the recovered mud, as well as pumps and pipelines for transferring the mud between the drilling site and the storage tanks. This ensures that the recovered mud can be easily transported and reused as needed during the drilling process.

Overall, the KOSUN HDD Mud Recovery System plays a critical role in maintaining the efficiency and sustainability of HDD operations. By effectively recovering and recycling drilling mud, this system helps to minimize waste, reduce costs, and ensure the successful completion of horizontal directional drilling projects. It is an indispensable tool for any HDD operation, contributing to both operational and environmental benefits.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Stella Xiang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Xi’an Kosun Machinery Co., Ltd. is the benchmark in the solids control industry, specializing in the design and production of cutting-edge solids control equipment and systems. With a focus on innovation and efficiency, the company has established itself as a leader in providing high-quality solutions for the management of drilling fluids in various industries.

One of the flagship products offered by Xi’an Kosun is their state-of-the-art mud solids control system. This system is designed to effectively manage the drilling fluids used in oil and gas exploration, mining, and other drilling operations. By utilizing advanced technology and engineering expertise, the mud solids control system ensures the removal of harmful solids and contaminants from the drilling mud, allowing for the efficient and sustainable extraction of resources.

The mud solids control system offered by Xi’an Kosun is a comprehensive solution that includes a range of equipment such as shale shakers, desanders, desilters, and centrifuges. These components work together to separate the solids from the drilling fluid, ensuring that the mud can be reused and recycled, reducing waste and environmental impact.

In addition to the mud solids control system, Xi’an Kosun also provides mud tank systems and mud purification systems, further enhancing the efficiency and sustainability of drilling operations. These systems are designed to optimize the storage and treatment of drilling fluids, ensuring that the mud remains in optimal condition for use in the drilling process.

With a commitment to continuous improvement and customer satisfaction, Xi’an Kosun Machinery Co., Ltd. is dedicated to providing innovative solutions for the solids control industry. Their mud solids control systems and related equipment are designed to meet the evolving needs of the drilling sector, offering reliable performance and cost-effective operation.

In conclusion, Xi’an Kosun Machinery Manufacturing Co., Ltd. stands out as a leading provider of solids control equipment and systems, with a focus on delivering cutting-edge solutions for the management of drilling fluids. Their mud solids control systems, in particular, showcase their commitment to innovation, efficiency, and environmental responsibility in the industry.

During drilling operations, maintaining proper drilling fluid temperatures is critical to project success. Without proper temperature control, drilling fluids can lose their effectiveness, leading to costly delays and potential safety hazards. This is where the KOSUN drilling fluid temperature control system comes in.

KOSUN Machinery, a leader in the drilling industry, has developed a cutting-edge drilling fluid temperature control system that offers a range of technical advantages. The structure of this system uses a plate heat exchanger, which not only has high heat exchange efficiency, but also occupies the smallest floor space. This compact design revolutionizes drilling operations, allowing for effective temperature control without sacrificing valuable space on the rig.

Another key advantage of the KOSUN drilling fluid temperature control system is the ability to handle a wide heat exchange temperature range. With optional two-stage heat exchange, the system is versatile and adaptable to a variety of drilling conditions. In addition, the system is made of special materials that are highly resistant to sea salt and corrosion, ensuring durability and service life in harsh drilling environments.

In addition to its technical advantages, KOSUN drilling fluid temperature control systems are designed to maximize efficiency and convenience. Its compact structure, high heat transfer efficiency and low operating costs make it a cost-effective solution for drilling operations. The system is also designed to be easy to install and maintain, minimizing downtime and maximizing rig productivity.

In addition, KOSUN’s drilling fluid temperature control system is equipped with intelligent control technology that can monitor key data such as temperature, flow, and pressure in real time. This level of control and insight gives drilling operators the confidence and peace of mind to ensure the success of their projects.

KOSUN drilling fluid temperature control systems are suitable for handling oil-based muds, water-based muds and composite muds, making them a versatile and valuable asset for drilling operations worldwide. With its technical advantages, efficiency and adaptability, the system is a must-have for any drilling project seeking to maximize productivity and minimize risk.

Looking for a quick and effective solution to build pipelines without causing any disturbance to the surrounding environment? The horizontal directional drilling (HDD) technique is your answer. HDD is an ecological and modern technology that allows underground infrastructure to be installed without the need for large trenches or disruption to the surrounding landscape.

The horizontal directional drilling technique is a cost-effective solution, especially for soft soils, as it can drill to depths of up to 1,500 meters. However, the most cost-effective drilling is to a depth of 500 meters or less. This makes it ideal for a variety of projects, whether laying pipes under highways, rivers, or residential areas.

One of the main advantages of HDDs is their ability to minimize environmental damage. Traditional excavation methods lead to the destruction of natural habitats and vegetation, as well as traffic congestion and public inconvenience. With HDD, the surface remains largely undisturbed, preserving the natural beauty of the landscape.

In addition to being environmentally friendly, HDDs are also an economical solution. Overall project costs were reduced by minimizing the need for extensive excavation and restoration. This, coupled with the ability to drill holes over long distances, makes HDD an attractive option for projects of all sizes.

Developments in horizontal directional drilling techniques have made it a superior choice for many underground infrastructure projects. Able to cope with challenging terrain and varying soil conditions, HDDs provide a versatile, efficient solution favored for its ecological benefits.

When considering pipeline installation, especially in environmentally sensitive areas, horizontal directional drilling is the best choice. Its ability to provide fast, efficient, and environmentally friendly solutions makes it the first choice for modern infrastructure projects. With HDDs, you can rest easy knowing your projects will be completed with minimal disruption and maximum efficiency.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Mud Treatment in Directional Drilling Construction

Horizontal directional drilling machines operate using a cantilevered method, where the drill bit is laterally excavated to the desired drilling position through a guidance system. As the drill bit rotates, it is hydraulically advanced using a drill stem. This method enables the drill bit to progress in the required direction, continuously expanding the diameter of the borehole to the desired size.
Applications of horizontal directional drilling machines include:

Geological exploration
Petroleum extraction
Foundation engineering and metro tunnel construction

Treatment of mud generated during directional drilling construction:
Mud is a necessary material in the process of horizontal directional drilling, used to carry cuttings back to the surface, cool the drill bit, and provide lubrication. Mud is a mixture of bentonite and water in certain proportions. Xi’an KOSUN’s mud recovery system is designed to remove sand and silt from the returned mud for the purpose of reuse. Reusing the mud can reduce the amount of residual mud that needs to be processed. The primary material filtered out by the recovery system is drill cuttings generated from cutting through rocks, consisting mainly of sandstone, mudstone, siltstone, and shale fragments. These are classified as category II solid industrial waste, with no significant environmental hazards. After completion of the project, the remaining drill cuttings are transported by specialized vehicles to designated locations specified by the environmental protection department and processed according to their specific requirements.

Tag：Directional Drilling Construction

KOSUN horizontal directional drilling slurry treatment is a slurry treatment system that integrates mechanical and electrical control. The system mainly consists of slurry tanks, desanders, sand pumps, jet mixing hoppers, electrical control systems, and other components. Thanks to the design characteristics of several important processes in this system, the slurry can be treated in a graded manner, and slurry blending can also be achieved.

It is mainly used for slurry treatment in the following industries:

Slurry treatment for mud-water balance shield tunneling construction
Slurry treatment for horizontal directional drilling construction
Slurry treatment for underground continuous wall construction
Slurry treatment for bored pile foundation construction
Slurry treatment for slurry balance pipe jacking construction
Tailings treatment

Related Product：

https://www.kosun.com/products/hdd/hdd-mud-recovery-system.html

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