Mud tanks can be divided into five categories by purpose

KOSUN Solids Control is a design and manufacture of mud tank, water tank, oil tank, mixing tank, weighted tank, cutting tank, oil tank, medicine tank manufacturers.

The mud tanks produced by KOSUN are often used to install solid control equipment, store mud and configure mud, etc., to meet the requirements of drilling solid control system, mud station and solid-liquid separation system. According to the use of mud tank can be divided into metering tank, supply tank, cooling tank, low temperature drilling mud tank, towed vehicle mud tank and so on.

Solid control equipment oil tank series products mainly include diesel tanks, elevated oil tanks, solid control equipment designers can be designed into rectangular, cylindrical and elevated shape according to customer requirements, oil tank products are mainly composed of oil storage tanks, oil pumps, level gauges, explosion-proof electronic control devices, stainless steel ball valves and manifold. Oil tanks mainly provide efficient energy supply in the environment such as well site or factory.

Characteristics and advantages of solid control equipment mud tank:

  1. Can design reasonable supporting solutions according to customer requirements;
  2. The tank is welded with steel plate and profile. The weld can be used for flaw detection and tank pressure test;
  3. The mud tank is equipped with manholes, ladders, guardrail, etc., which is easy for the staff to operate;
  4. Can spray paint with anticorrosive, wear-resistant heavy Marine anticorrosive paint.
  5. The mud tank adopts centralized electrical control, and its distribution manifold is built-in manifold, which is convenient for installation, disassembly and transportation. In the polar low temperature region, the tank is equipped with heating system and insulation system.

There are many kinds of water tanks for solid control equipment, mainly including domestic water tanks, industrial water tanks, set water tanks, elevated water tanks, cementing water tanks, etc. Kexun can design and manufacture related facilities according to customer requirements to meet the production and living water of well sites and camps.

Tags: mud tank, solid control equipment mud tank, mud tanks manufacturer.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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What are the treatment methods of petroleum water-based mud drilling waste

What are the treatment methods of petroleum water-based mud drilling waste? During the treatment of petroleum water-based mud drilling waste, the inner cone rotates at a high speed of 900 rpm, and the rotating body generates a centrifugal force of 430G. Finally, the liquid phase will be discharged from the pipeline, and the dry solid phase will be discharged from the bottom of the equipment.

In response to this technical problem, KOSUN organized a technical team and domestic and foreign industry experts to carry out technical challenges, and made many technical improvements on the basis of the traditional vertical cuttings dryer. The treatment of petroleum water-based mud drilling waste has added intelligent electronic pulses. Flushing device, air source system, air conditioning system, water source filter, etc.

Petroleum water-based mud drilling waste treatment, drilling waste treatment equipment, three series of 25 categories of products, they are widely used in oil and gas drilling and workover, coalbed methane drilling, shale gas drilling, petroleum water-based mud drilling waste Material treatment, tailings treatment, river cleaning engineering, industrial wastewater treatment, environmental sewage treatment, waste oil recovery and purification treatment and other fields.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

The production of KOSUN Slurry separation Equipment is from chemical experiment

KOSUN is a set of product research and development, production and sales, engineering services as one of the national high-tech enterprises. KOSUN has long been committed to the research and development and manufacturing of all kinds of screening equipment and centrifuges and other separation machinery products. The integrated technology of slurry separation Equipment is in the leading level of the industry.

The series of Slurry separation system with 0-1000m3/h processing capacity designed and manufactured by KOSUN are widely used in infrastructure construction, municipal sewage treatment, tailings recovery and dehydration treatment, industrial wastewater, petroleum, chemical and other industries. At the same time, according to the needs of users, we can provide customers with the best separation effect of environmental technology and equipment. At present, we have provided customers in more than 60 countries and regions with a variety of separation mechanical products and sludge dewatering integrated solutions.

In the mud laboratory of KOSUN, the materials to be treated were studied through various tests of mud breaking, flocculation and separation and the analysis of chemical composition of all kinds of mud. Finally, the successful process route verified by the separation test is determined, and then the supporting equipment is extended to the field application of mud-water separation.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Application of Petroleum Water-Based Drilling Mud Purification System

The petroleum water-based mud drilling waste treatment system is widely used in the field of oil and gas drilling and workover. It is mainly to separate the solid and liquid in the drilling, so that the drilling can be recycled, also called the drilling mud purification system.

Oily sludge is oily solid waste produced in the process of oil extraction, transportation, refining and oily sewage treatment. Oily sludge contains a lot of benzene series, toxic substances, etc. If oily sludge is not treated, it will not only pollute the environment, but also cause waste of resources.

KOSUN petroleum water-based mud drilling mud purification system can recycle waste drilling fluid waste, reduce treatment costs, recover useful mud and water, realize resource utilization, avoid environmental pollution by waste, and comply with regulations Environmental discharge requirements for waste.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

There are two main methods of engineering construction mud purification

There are two main methods of engineering construction mud purification: sedimentation tank and mechanical equipment. The current mainstream mud-water construction has abandoned the use of large natural settling tanks and switched to a combination of vibrating screen and cyclone equipment for construction. The KD series mud water treatment unit manufactured by our company is mainly used to purify mud, complete mud recovery and solid slag treatment.

During the drilling process of the mud, due to the continuous entry of drilling slag into the mud, the specific gravity, viscosity and sand content of the mud change, which cannot meet the requirements of mud performance, and must be treated or purified, mainly by solid-liquid Separation, the drilling slag in the mud is separated and discharged and then recycled.

Mud-water balance shield mud-water separation According to the difference in the structure of the mud-water tank and the control method of the mud pressure, the mud-water shield is divided into: direct control type and indirect control type.

Similar slurries are also used in diaphragm wall operations (dual milling) and cast-in-place piles (rotary drilling and punching equipment).

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN 7000m orbital drilling rig tank surface solids control equipment sent to Kazakhstan

Recently, the 7000-meter orbital drilling rig tank surface solids control equipment produced by KOUSN was sent to the project site in Kazakhstan. This set of solids control equipment includes KOSUN drilling fluid shaker, VD240 vacuum degasser, MD210 mud cleaner, DC450L centrifuge, MA75 And MA55 mud agitator, ignition device, centrifugal pump and other core products.

drilling rig tank surface solids control equipment

KOSUN has many orders every year from our old customers. This batch of orders and our customers are the drilling rig suppliers that KOSUN has cooperated with for a long time. For many years, KOSUN has continuously supplied oil and gas drilling solids control equipment to domestic and foreign countries. The quality assurance and customer trust of our products also establish strong confidence for us!

KOSUN solid control equipment is mainly used for solid phase control and solid-liquid separation of drilling fluid in the drilling process. Under the condition of ensuring the stable performance of drilling fluid, the mud can be recycled and reused. KOSUN solid control equipment is equipped with 5-level solid control and dispensing, weighting and other equipment, suitable for drilling projects of 500-9000 meters, and can meet the matching needs of drilling rigs from 250HP to 3000HP.

solids control equipment

KOSUN is a professional manufacturer of mud solids control equipment and drilling waste treatment system integrating product development, production and sales. Products are widely used in oil and natural gas drilling, coalbed methane drilling, geothermal drilling, trenchless horizontal directional crossing, pipe jacking, shield tunneling, piling and other projects, tailings treatment, river dredging and other fields. If you want to know more information, welcome to inquire!

KOSUN sent a batch of solids control equipment to the Russian drilling project site

Recently, KOSUN exported a batch of solids control equipment to Russia and sent them to the drilling project site in Russia. So far, KOSUN has sold several batches of solids control equipment to the Pan-Russian region. The pan-Russian market is one of the regions where KOSUN has cooperated for the longest time and has the largest market share. The main equipment supplied this time includes centrifuges, vacuum deaerators, screw pumps and other products.

solids control equipment
solids control equipment

In recent years, with the in-depth implementation of the “One Belt, One Road” policy, Sino-Russian relations have become more and more consolidated, and the commercial trade between the two sides has also developed rapidly. For this rapidly emerging overseas market, foreign trade people from all walks of life are high-spirited and open up the pan-Russian market through various channels. At the same time, KOSUN is also constantly striving to find better ways for more products to go abroad, insist on innovation, actively Adapt to market changes. Faced with the current unstable situation, our company has overcome all unfavorable factors and continuously and stably provided drilling mud solids control equipment to customers in the Pan-Russian region. The continuous ordering of customers also shows their trust and recognition of our company’s products. KOSUN never forgets its original intention, and strives to serve every customer well and meet all customer needs.

KOSUN is a manufacturer specializing in the production of drilling solids control equipment, mud zero discharge equipment, and oily sludge treatment equipment. We look forward to your inquiry!

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Drilling fluids in HDD solids control system solution

Drilling fluids in HDD solids control system solution: First of all we need to know what the setup is going to be. Which kind of pump volume, bit setup, jet bit or mud motor, rig size, drill pipe size and brand, tool joints size, and many more. Many people will give you advice, but most of the problems who are happening are hardware related. Fluid is pretty simple, but the problem is that many people have no idea about the hardware setup. The easiest way is to send us the bore profile, and further above information and we can give you an advice based on the hardware.

Good low end rheology 6 rpm reading needs to be 1 to 1.5 times the bit size, excellent bridging capabilities, no damaging, wall cake that is easily removed, Very low fluid loss, a minimal amount of solids and those solids preferentially CaCO3, the remainder of the density requirement can be the same brine as the completion.You can use sized barite and shaker screen it out when it comes back, but you will end up with some barite in your DIF fluid.

In HDD solids control system solution we don’t need to remove the wall cake, only in vertical water wells we need to remove the filter cake to get the well flowing. We do this with the use of water in combination with a thinner, who is breaking down the bentonite filter cake. With some extra energy with a swab tool the filter cake is being removed mechanical, when the swab tool comes down the thinner is forced into the bentonite platelets and the charge of the bentonite molecules is dissolving.

We are not drilling water wells. What we drill is oil well deeper more than 10,000 ft and even deeper. Why we drill this. We drill this for oil. Oil comes from reservoir. So care must be taken to Drill this 5 to 10 mtr interval. We drill the reservoir zone with solid free RDIF and in this Fluid we don’t add even pinch of bentonite. After drilling this interval is cleaned by various treatment to prove the true non damaging system. Reservoir gives us the Millions of oil and gas we should not drill with cheap fluid. We use best of best fluid most of time polymers and best of best technology for solids control system.

After passing 60 degrees you will absolutely get a cuttings bed in the bottom portion of the build the most effective way to remove this bed is to reciprocate the pipe while pumping a tandem sweep consisting of a thin light weight pill followed by a high density pill I do not recommend going over 2ppg the mud weight. Besides, all of our Brightway products making out of 316L stainless steel sheet for motor. I do recommend making the pills such a volume that the combined volume is the same density as the active volume thus not shocking the lateral stresses already in place on the well bore from the active mud. Agreed higher low end rheology is required here as I stated earlier in this thread.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Mud-water separator for mud-water balance shield machine

There are two types of subway shield machines: earth pressure balance shield machine and mud-water balance shield machine. Among them, the earth pressure balance shield machine does not need to separate the mud and water. Its essence is to excavate the soil, and the mud and water balance shield machine needs to separate the mud and water.

The principle of the mud-water balance shield machine is to stir the relatively moist soil at the front end of the shield into mud, and then pump out the mud to form a tunnel. The extracted mud needs to be separated from mud and water for environmental protection, and the water in it needs to be reused.

The mud-water separation needs to use a mud-water separator. The mud-water separator is divided into three layers, and sieves out the stone clods of different particle sizes, and then performs pressure filtration to realize the separation of soil and water. In this way, the pollution caused by the direct discharge of muddy water is avoided, and the reuse of water is also realized, and the separated soil can also meet the standard of safe discharge, so that the waste residue can be properly treated. Compared with the earth pressure shield machine, the structure of the mud-water balance shield machine is more complicated, and the mud-water separator also occupies a large area, so it is relatively less used, but in the wetter strata, such as Shanghai and other coastal areas, generally only can use the mud water Balance shield machine.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

The treatment process of the mud water treatment system of the shield machine

According to whether the excavation surface is closed, the shield machine can be divided into two types: closed type and open type. According to the principle of balancing the earth pressure and water pressure of the excavation surface, the closed shield machine can be divided into: earth pressure type and mud water type. According to the excavation method, the open shield machine is divided into: hand excavation, semi-mechanical excavation, and mechanical excavation.

In the shield machine, the mud-water separation treatment is required for the mud-water balance shield machine. The mud-water balance shield machine uses mud-water to resist the water pressure and earth pressure of the excavation surface to maintain the stability of the excavation surface, control the deformation of the excavation surface and the settlement of the foundation; form a weakly permeable mud film on the excavation surface to maintain the water pressure Effective on the excavation face. The effect of the mud-water separation is achieved by the mud-water treatment system related to the shield machine.

The mud pumped by the mud pipeline during the tunneling of the mud-water shield machine is transported to the mud-water separation station for separation:

  1. Through the primary screening, most of the solid stones and mud blocks are separated;
  2. After the first-stage separation, most of the clods above 3mm are separated, and the separated mud flows into the slurry collection tank, and then is pumped to the second-stage cyclone by the mud pump for separation;
  3. The accuracy of the secondary separation is 70~74μm. After the secondary separation, the mud is pumped to the tertiary flow device again for separation ;
  4. The separation accuracy of the three-stage cyclone is 20-25 μm. After the three-stage separation, the mud flows back to the pulping tank, and after pulping, it is transported to the knife excavation by the mud pump for placement.
  5. After the waste slurry is filtered and separated by a filter press as required, the slurry particles larger than 5 μm in the slurry are basically separated, and then the sedimentation can meet the discharge requirements.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com