Slurry Separation Plants, Mud separation units

Ⅰ.INTRODUCTION OF KOSUN Slurry Separation Plants, Mud separation units

slurry separation plants
slurry separation plants

Environmental slurry separation plants developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN slurry separation plants can meet the environ mental requirements on urban construction and processing. The market demand of environ mental slurry separation plants will be increasing.

 KD series slurry separation plants is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. It is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN slurry separation plants can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.
Ⅱ.APPLICATION OF KD Slurry Separation Plants, Mud separation units

(1)Slurry balanced shield mud treatment;

(2)Bored pile foundation construction mud treatment (generated by rotary drilling rig, positive and reverse circulation drill and percussion drill during drilling and pore forming);

(3)Underground diaphragm wall construction mud treatment (generated by diaphragm wall and double wheels trench cutter during trenching);

(4)Trenchless construction mud treatment (generated by horizontal directional drilling and slurry pipe jacking).

Ⅲ.STRUCTURE AND FUNCTION OF KD Slurry Separation Plants, Mud separation units

KD series slurry separation plants mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

Ⅳ.OVERALL ADVANTAGES OF KD SERIES Slurry Separation Plants, Mud separation units

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Ⅴ.KOSUN Slurry Separation Plants, Mud separation units SITE CASES

Solids Particles Treated By Slurry Separation System

Ⅵ.KOSUN Slurry Separation Plants, Mud separation units SITE CASE VIDEO

Slurry Separation Units in Slurry Treatment by Kosun

Slurry Separation Units

Slurry Separation Units in Slurry Treatment were mainly refer to mechanical system used during oilfield drilling work, just like TBM separation units – the slurry separation units(or Slurry Separation stations, Slurry Separation plants)are often been called mud separation units(or Mud Separation stations/mud Separation plants). The main component of the system are consisting by shale shaker(or vertical dryer), centrifuge and mud cleaner in general. And these units are just helping the engineers in real projection solving the problem about mud clean and recycle of the slurry.

Here you can find sample picture of Slurry Separation Units like the following:

Slurry Separation Units
Slurry Separation Units by Kosun

Although the main application area is in oilfield drilling, in the following industry or circumstances, the slurry separation units also take tribute in the work: Infrastructure construction, environmental protection industry.

For example, in trenchless HDD projection, trenching mechanics need special mud in working for many functions like lubrication and keep tunnel wall “strong” enough for preventing collapse. Or in pile foundation engineering work, these mud or slurry are very important in different functions, and all these mud need reuse or make it can be recycling again, then the slurry separation units by Kosun give the good solution. All the units are manufactured by Kosun’s own factory and serving clients well by 24 years experience.

To separate the solid material from the slurry water, the slurry separation unit be deployed to the projection site. The unit uses a series of sieve screens and hyrdocyclones and will remove solids from the slurry water down to about 60 microns particle size, and this parameters are different from project to project and only the customized slurry treatment system by specialists can meet the real needs in construction site.

If you are interested or looking for the required slurry/mud separation units, just contact Kosun for the detailed solutions.