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KOSUN KD-250 Microtunnelling Sludge Separation System Successfully Applied in Poland

In 2019, KOSUN completed the production and commissioning of a set of KD-250 Excavator-Mounted Integrated Environmental Microtunnelling Sludge Separation System and shipped them to Poland for a sludge separation project in micro-tunnel construction.
This set of equipment has been successfully applied in Poland and has received praise from the customer.

The KOSUN KD-250 Excavator-Mounted Integrated Environmental Microtunnelling Sludge Separation System adopts a modular structural design, consisting of a shale shaker, a decanter centrifuge, a cone tank, and a cloth distributor. The slurry enters the screening system through the cloth distributor. After step-by-step processing by the coarse screen of the shale shaker, the decanter centrifuge, and the fine screen of the shale shaker, it can effectively separate the sand and stones carried in the slurry. It can remove larger solid particles from the tailings, reduce the solid content in the mud, and the slurry processed by the system can enter the next-level processing equipment such as a centrifuge or a filter press.


The shale shaker used in this system is the double-layer linear shale shaker LS-608 series. The main components include the screen box assembly, the shaft seat, the handwheel lifting device, the adjusting beam assembly, and the locking device assembly, etc. KOSUN LS-608 is a linear vibration machine equipped with two vibration motors, featuring the ability to adjust the screen frame angle. During the operation of the shale shaker, the screen frame angle can be adjusted between -1° to +5°. Thanks to the innovative structural design, the KOSUN LS608 shale shaker can efficiently separate solid particles in the slurry. The vibration motors are fixed and positioned on the screen frame with high-strength support beams, and this positioning of the vibration motors allows the exciting force (G-force) to act directly on the screen panel. The vibration isolation device can protect the base frame from the impact of screen frame vibration.


KOSUN has accumulated rich experience in the development of environmental sludge treatment and has numerous on-site application cases at home and abroad. For more information on environmental sludge treatment equipment, please feel free to contact us at any time.

Tag: Microtunnelling Sludge Separation System

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

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KOSUN’s Complete Shield Slurry Solid-liquid Separation System

A large amount of mud containing sand and rocks will be produced during the construction of slurry shield and pipe jacking. In order to protect the environment and save water resources, it is necessary to carry out solid-liquid separation treatment on the shield mud. KOSUN can provide a complete set of shield slurry solid-liquid separation system. The main equipment includes: shale shaker, de-sander, desilter, bottom drying screen, slurry supply pump, slurry circulation tank, etc. Slurry shield and pipe jacking are often constructed in cities, and the user’s construction site usually requires small equipment footprint and high treatment efficiency.

With the slurry shield and pipe jacking construction, the slurry is continuously purified through the slurry solid-liquid separation system, and ultrafine particles will continue to accumulate, which will eventually affect the shield and pipe jacking construction. Moreover, after the construction of the shield and the pipe jacking is completed, the waste mud also needs to be dehydrated. At this time, the high-speed large-drum slurry separator decanter centrifuge can play an important role. Through mechanical separation or mechanical and chemical flocculation and separation, the ultrafine particles in the shield slurry can be effectively separated, and the clean water can be discharged for recycling or meeting environmental protection discharge requirements.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

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Slurry Treatment System for Pipe Jacking Construction

In China, there are many manufactruers of slurry treatment system. KOSUN Solids Control is one of the famous manufacturer. In the field of trenchless and pipe jacking construction, design and manufactrue a complete set of slurry treatment equipment according to the actual situation.

Slurry Treatment System for Pipe Jacking Construction

In the construction of pipe jacking, different geological environment can produce different nature of slurry. At present, there are many kinds of slurry treatment methods. The most efficient way is using slurry treatment system for Pipe Jacking Machine and to process the mud from pipe jacking construction specifically.

 
Stucture and Function of KOSU Slurry Treatment System:
KOSUN Slurry Treatment System mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.
 
KOSUN Slurry Treatment System for Pipe Jacking Construction can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.
 
Tag:Pipe Jacking Construction Slurry Treatment, slurry treatment system for Pipe Jacking (Editor:Kosun Lily Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

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Pipe Jacking Slurry Management and Separation System

Pipe Jacking Slurry Management and Separation System mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

slurry management equipment
slurry management equipment

Pipe Jacking Slurry Management and Separation System can be understood as a slurry separation system for supporting the slurry for the pipe jacking machine.  The mud produced in the construction of the pipe jacking is specially treated.

At present, there are many slurry separation system manufacturers in domestic, but the actual use of the equipment is less. KOSUN, as a leading manufacturer in domestic with 25 years rich experience in the production of pipe jacking machine slurry separation system equipment, pipe jacking mud management system, mud treatment equipment R & D production is very mature, many mud separation systems have been exported to foreign countries.

slurry separation equipment
slurry separation equipment

In the field of micro shield, pipe jacking construction, continuous wall construction, urban construction piling, river dredging, environmental protection and other fields, KOSUN can produce different specifications Slurry separation system equipment to support different caliber miniature shield machine, pipe jacking machine , Rotary drilling rigs and so on.

Pipe Jacking Slurry Management and Separation System of KOSUN is well recognized by clients all over the world, owning to its high quality and best after sale services.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

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Pile Foundation Mud Management Equipment Manufacturer

At present, there are many manufacturers to product Pile Foundation Mud Management Equipment and slurry separation equipment in the domestic, but the municipal area Pile Foundation Mud Management Equipment manufacturers are less. KOSUN is one of a well-known companies who product slurry separation system.

Pile Foundation Mud Management
Pile Foundation Mud Management

Urban construction piling is the basis of municipal construction, Pile Foundation Mud is not allowed to discharge before treated. Otherwise, the harmful substances in the waste slurry will pollute the urban surface soil environment, that will seriously pollute urban water. The traditional method of Pile Foundation Mud Management is to discharge the mud into the mud pool or exposed to a designated area by drying, these treated methods, although are more economical, but the pollution problem is not completely resolved. Now a new generation mud management equipment used more and more widely in the municipal engineering. Pile Foundation Mud and Slurry separation system equipment was born, specifically for the municipal engineering mud treatment programs.

In the field of municipal mud treatment and separation, KOSUN can design Series mud separation system to support different pile machine. Mud separation system is mainly consists of scalping shaker module,desanding module and desilting module.

mud management equipment
mud management equipment

Advantages Of KD SERIES mud separation system:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

 

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Construction Mud Treatment, Construction Slurry Management Equipment

With the development of the city, construction mud treatment is becoming into a big problem. If the untreated construction mud is poured directly into the farmland, it will destroy the acid-base balance of the soil, which will cause the land to be unable to cultivate. If it is discharged into the river, it will cause very serious water pollution. How to treatment construction mud?

mud treatment equipment
mud treatment equipment

As the technology progresses,to treatment the construction mud, there is conventional sedimentation tank and treated mechanical equipment. Sedimentation tanks is large investment, covering is large. The use of mechanical means to invest a certain amount of money to purchase equipment, common construction mud treatment equipment, including mud dewatering vibrating sieve, desander, desilter, decanter centrifuge, and the use of Construction Slurry Management Equipment really have a good results.

KD Series Mud Treatment system mainly consists of scalping shaker module,desanding module and desilting module.As a pre-screener, the scalping shaker can remove coarse particles from mud.The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand.The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers.Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.

mud treatment system
mud treatment system

After the Construction Mud is treated by KOSUN Mud Treatment system, the dried solids can be up to the standard of landfilling or carrying away, and the mud can be recycled or the clean liquid is directly discharged.

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in the above eight fields, thus really realizing energy conservation and emission reduction.
Kosun- China Solids Control Leader&Drilling Waste Management Expert

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Pipe Jacking Machine Slurry System by Kosun Manufacturer

Pipe Jacking Machine Slurry System

Pipe Jacking Machine Slurry System used in non-excavation projects . Pipe jacking machine slurry system construction equipment have advantages, can be counted as eight advantages:
(1) pipe jacking machine, the main cylinder, mud water circulation system and mud separation equipment package.
(2) with the eccentric rotary cone crusher of the spoke-type cutter, can be broken outside the top of the pipe 30%, a shaft compression strength of 196MPa (196000KN / ㎡) pebbles and gravel.
(3) pipe jacking to adapt to the formation of a wide range of conditions. Such as clay, gravel and gravel mixed pebbles and soft rock soil. In unstable strata, such as gravel soils, the stability of the ground can be maintained by maintaining the soil pressure of the tapered eccentric crusher.

Pipe Jacking Machine Slurry System Pipe Jacking Machine Slurry System
Pipe Jacking Machine Slurry System

(4) the use of the main cylinder installed in the track, a jacking can be more than 100m in length.
(5) pipe jacking machine from the ground can be a remote operation.
(6) on the console will be able to complete the TV monitoring and direction control. To maintain high accuracy.
(7) the use of the main cylinder can be a top end of a pipeline without interruption.
(8) The mud separation unit is a flexible, sealed separation system that saves installation space.

Kosun to carry out scientific and technological innovation, improve the pipe jacking mud management system separation  to solve the separation of ultra-fine particles of soil problems. Through the separation of mud, the water can be reused after treatment to ensure zero emissions, zero leakage, zero pollution, and effectively green construction. “This section of the chief engineer Xu Weiging introduced.

“To separate the mud, as if to sesame paste in the sesame seeds and water separated.” 13 section of the party secretary of the party secretary Lan Hongbin said that large particles can be separated with sieve, and the remaining “sesame paste” In the “sesame” to be separated, it becomes a problem.

After years of exploration and experimentation, Kosun summed up a set of sieves, swirling, pressure filtration, centrifugation and auxiliary agents of the method, the successful realization of the mud shield solid-liquid separation, separation of the dregs transported to a special storage Transport places, the water is recycled.

 

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Pipe Jacking Machine Slurry System Good Performance for Sale

Pipe Jacking Machine Slurry System

Pipe jacking machine slurry system main function is to provide a pressure mud for the face of the pipe jacking pipe to establish the mud slurry, while the pipe cutting machine can be cut down from the continuous Constantly transported to the ground, and the separation of soil and mud treatment.

Pipe jacking machine slurry system is an important part of pipe jacking construction. The pipe jacking construction is an underground pipe construction method developed after the construction of the shield.

It does not require excavation of the surface layer and can cross roads, railways, rivers, ground buildings, underground structures and various underground pipelines.

Pipe Jacking Machine Slurry System Pipe Jacking Machine Slurry System
Pipe Jacking Machine Slurry System

Pipe jacking machine slurry separation system is an important part of pipe jacking construction. Pipe jacking Construction The tool tube or boring machine is lifted from the working well through the soil to the receiving shaft by means of thrust between the main cylinder and the inter-pipe interchanges.

At the same time, it is followed by the tool tube or boring machine after the pipeline buried in the two wells, in order to achieve the construction of non-excavated underground pipeline construction methods.

Pipe Jacking Machine Slurry System
Pipe Jacking Machine Slurry System

The most prominent feature of pipe jacking construction is the adaptability problem. For different geological conditions, construction conditions and design requirements, the choice of the application of the pipe jacking with the need to match the appropriate pipe jacking pipe system. How to correctly select the pipe jacking machine mud management system and supporting auxiliary equipment for the pipe jacking construction is very critical.

We make every effort to enable customers to get more benefits, and in the market to seek more business opportunities. We are committed to creating more value for you and society.
We must develop new technologies and new products for our customers at a high level in this field; we must strengthen our position and set an example. A group of experienced staff ready to serve you!

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Pipe Jacking Machines Mud Treatment by Kosun Manufacturer

Pipe Jacking Machines Mud Treatment

Pipe Jacking Machines Mud Treatment by Kosun manufacturer with more than 20 years experience. The selection of the pipe jacking method should be selected according to the actual situation of the terrain, engineering and hydrogeology, traffic conditions, ground buildings, underground pipelines and the presence of underground obstructions along the construction and the requirements for surface deformation control , Must ensure that the safety, to ensure quality, affordable, land conservation, pipe jacking machine construction mud treatment.

Pipe Jacking Machines Mud Treatment
Pipe Jacking Machines Mud Treatment

The construction sequence of the pipe jacking should be considered from the whole drainage system. The pipe treatment of the pipe jacking machine should start from the downstream, and the construction condition should be better when the initial excavation section is carried out.

Pipe jacking machine slurry system work characteristics:

1,pipe jacking machine, crushing treatment integration, without any auxiliary technology.
2, the machine bypass device standardization, greatly reducing the installation time and prevent mud pipe obstruction.
3, laser reflection type direction induction device can make the operation simple and accurate.
4, for a wide range of soil, pipe a long distance.
5, the water quality requirements are low, mud water after the separation of mud can be recycled.
6, water mixing soil through the pipeline into the purification pool, the entire pipeline to keep dry, easy to check the construction.
7, pipe head using mechanical excavation, effective to prevent landslides, gushing water, sand and harmful gases.

The technical risk is less and the top and the necessary field technical data testing and analysis work in order to understand the actual soil under the ground to adapt to the construction environment, to master the operation of the pipe jacking equipment, reasonable organization of the operator, through the initial excavation section of the jacking summary, further Adjust the construction of technical parameters, optimize the next step pipe construction process.

All the pipe jacking equipment must be repaired, pipe jacking machine mud treatment after passing the inspection before being transported into the construction site. In the work of the pit must be installed when the single machine and the whole linkage debugging, in the jacking must implement a routine maintenance system.

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Pipe Jacking Machine Mud System of Kosun Manufacturer

Pipe Jacking Machine Mud System

Pipe Jacking Machine Mud System can be understood as a mud separation system for supporting the mud for the pipe jacking machine.  The mud produced in the construction of the pipe jacking is specially treated,

Pipe Jacking Machine Mud System is mainly composed of mud vibrating screen, desanding cyclone combination, demisting cyclone combination, gravel pump and electric control system.

In the pipe treatment of the pipe jacking, the pipe jacking system of the pipe jacking machine is responsible for the separation of the mud from the mud pipe during the tunneling process. Can greatly improve the site of mud water treatment efficiency and construction progress.

Pipe Jacking Machine Mud System
Pipe Jacking Machine Mud System

At present, there are many domestic manufacturers of mud separation system, but the actual application of the equipment is less, and Kosun  machinery as the leading domestic 25 years of rich experience in the production of well-known pipe jacking machine slurry separation system equipment manufacturers, pipe jacking mud system, mud treatment equipment R & D production is very mature, many mud separation system exported to foreign countries.

In the field of micro shield, pipe jacking construction, continuous wall construction, urban construction piling, river dredging, environmental protection and other fields, can produce different specifications of the amount of mud separation system equipment used to support different caliber miniature shield machine, pipe jacking machine , Rotary drilling rigs and so on.

In the pipe jacking pipe system production process, from the design R & D production test machine, and other links, close communication with customers, strict checks to ensure product quality; Kosun mechanical pipe jacking mud system equipment, people-oriented, user-friendly design, Pay attention to workers’ safe operation, system design escalators and other safety measures.

Pipe Jacking Machine Mud System of Kosun is well recognized by clients all over the world owning to its high quality and best after sale service.