Category: Solids Control System

June 21, 2019June 21, 2019

http://www.kosuneco.com

July 3, 2019July 3, 2019

KOSUN oily sludge treatment scheme

Oily sludge contains a certain concentration of mineral oil components, whether into the soil, farmland, arable land, or the sea, rivers, lakes, will cause serious pollution to the ecological environment or water resources.

KOSUN follow the national policy, develop the green environmental protection to repair equipment, sludge treatment and soil vibration separation, centrifugal separation technology with fluid mechanics, solve environmental waste disposal in the process of solid liquid two phase separation problems, through the subsequent processing function, reduce the pollutant emissions, recovery of available resources and meet the requirements of environmental protection of emissions standards and local government.

KOSUN oily sludge treatment scheme one: oily sludge recovery and separation system air flotation scheme. The application of this scheme can effectively realize the separation of oil, water and mud, recover the oil products that can be used in the sludge, and use specific chemical agents to reduce the oil content of the discharged sludge, the oil content rate is at least 0.5%, and reach the environmental protection standard.

KOSUN oily sludge treatment scheme two: oily sludge skid-mounted treatment system. Based on the introduction of advanced centrifuge technology from Europe and the United Nations military manufacturing team, the system is specialized in producing high-speed horizontal screw centrifuges. With the development concept of independent research and development and introduction, the company strives to make breakthroughs in the application functions of centrifuge physics. So as to solve the problem of secondary pollution caused by chemical treatment. Company research and development of special sewage sludge, dirty oil, aging oil two phase and three phase horizontal screw centrifuge won the unprecedented good results in production practice, the various indicators are better than national standards, with special sewage sludge horizontal screw centrifuge as the core of sewage sludge treatment system is fully operational, it will reduce the labor intensity of users, reduce the production cost of using the enterprise, and can also provide cost-effective manufacturing in China for the international market.

KOSUN oily sludge treatment scheme three: thermal thermal analysis of electrical radiation treatment process. The process consists of “sludge pretreatment + thermal thermal analysis + flue gas treatment + water treatment”. In order to meet the “decrement” requirements of the factory, the scheme mainly realizes the decrement of oily sludge through the thermal analysis process of electric radiation, and the liquid phase decrement rate reaches more than 94%.

KOSUN desilter is used in solid phase control system of drilling fluid.

The desilter is mainly composed of shale shaker, shunt manifold, hydrocyclone, etc. The desilter is used in solid phase control system of drilling fluid.

Desilter is designed according to the principle of particle sedimentation, the drilling fluid separation medium through sand pump produce certain pressure and velocity, along the spiral into the cyclone wall, coarser particles under the action of centrifugal force and gravity, the hydrocyclone wall spiral sink, discharge from the bottom orifice, falls below breakdown vibrating screen separation, the rest of the medium has risen in a spiral along the hydrocyclone.

Installation and debugging:

1. The desilter cleaner shall be installed after the desilter cleaner, i.e. the end of the second tank, and the base shall be placed smoothly;

2. Soft pipeline is used to connect the inlet and outlet of the desilter with other equipment, and the length and bend are reduced as much as possible;

3. The tension of the sieve mesh should be appropriate, the tension of the sieve mesh should be flat without wrinkles.

Maintenance of the desilter:

1. The lock bolts of the sieve box must be removed before the first use of the newly purchased desilter cleaner or the first use after the move;

2. When the hydrocyclone is out of use for a long time, clean it with clean water to prevent the accumulation of dry sand in the hydrocyclone;

3. The vibration motor is injected with grease once every 1500-2500 hours, and the oil injection amount of each bearing is 5-10ml;

4. After stopping the machine, the screen should be cleaned, so as to avoid dry sand, which cannot be used next time.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Contact person: Jinbo Zheng

June 14, 2019October 19, 2021

KOSUN vibration screen’s preparation before installation and daily maintenance

KOSUN vibration screen, divided into two types: elliptical motion shale shaker and linear motion shale shaker.

KOSUN elliptical motion shale shaker‘s elliptical movement, is a multi-layer number, efficient new type of shale shaker. Screening specifications, with a reliable structure, strong vibration force, high screening efficiency, small vibration noise, rugged, easy maintenance, safe use and other characteristics, this type of vibration screen is widely used in mining, building materials, transportation, energy, chemical industry, coal, metallurgy and other industries product classification. Strong processing capacity, high screening efficiency, reasonable technical parameters, high strength and stiffness of the mechanism, reliable operation, low noise, easy maintenance and other characteristics.

Preparation of the elliptical motion shale shaker before installation:

1. Check whether the motor label conforms to requirements;

2. Check the fasteners of the motor to prevent loosening;

3. Check whether the motor surface is damaged or deformed;

4. Check whether the rotation is flexible; if there is any abnormality, it should be excluded;

5. Check the power supply for lack of phase and run for 5 minutes without load.

Daily maintenance of theelliptical motion shale shaker:

1. Before starting: check whether the coarse mesh and fine mesh are damaged; Whether each group of beam rings is locked.

2. During starting: pay attention to whether there is any abnormal noise; Whether the current is stable; The vibrations are indistinguishable

3. After use: clean up immediately after each use.

4. Regular maintenance: check the fatigue and damage of coarse mesh, fine mesh and spring regularly, and check whether all parts of the shale shaker are damaged due to vibration. Lubricating oil must be added to the parts that need lubricating oil.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Contact person: Jinbo Zheng

June 10, 2019December 29, 2021

KOSUN’s submersible slurry pump

Although KOSUN submersible slurry pump is widely used, its correct application is very important. Due to the limitations of its name, some non-industry people have a misunderstanding of this, in the application process of submersible slurry pump, we must pay attention to the reasonable design, correct calculation, appropriate selection, these points are very important.

Installation of the submersible slurry pump:

1. Preparation before installation: check whether the water pump and motor are damaged; Prepare tools and lifting equipment; Check the basics by drawing

2. Install the support seat of the pump on the container and tighten it with bolts (for cement well tank, anchor bolts should be set in advance).

Operation of the submersible slurry pump:

1. Note that the pump bearing temperature should not exceed 35 degrees outside temperature, but the highest temperature should not be greater than 75 degrees;

2. The oil cup shall be filled with calcium-based butter to ensure normal lubrication of the bearing;

3. Replace the butter in the oil cup of motor support within the first month of operation or after running for 100 hours, and replace it every 2,000 hours after operation;

4. Check the elastic coupling regularly and pay attention to the heating of motor bearing;

5. During the submersible slurry pump‘s operation, if noise or unusual sound is found, stop immediately for inspection;

6. Every 2000 hours of pump work should be checked periodically. The wear of the clearance between impeller and pump body should not be too large. 7. When the submersible slurry pump works for 6 hours, the machine seal should be checked and repaired or replaced according to the degree of wear, otherwise the pump shaft and bearing will be damaged.

May 31, 2019May 31, 2019

KOSUN MD series high efficiency mud cleaner

KOSUN MD series high efficiency mud cleaner is the second and third level solid control equipment of drilling fluid purification system, which can further separate the smaller particles solid phase contained in the mud treated by shale shaker, so that the mud can enter the fourth level separation equipment.

Features and advantages of KOSUN drilling mud cleaner:

1. Both desander and desilter hydrocyclones are made of polyurethane, high-chromium cast iron or ceramic and other wear-resistant materials;

2. The desander is equipped with 1-3 10° or 12° desander cyclones, which can separate particles of 45-74 microns;

3. The desilter is equipped with 8-20 4″ or 5″ desilter cyclones, which can separate particles of 15-44 microns;

4. During operation, the screen bed angle can be adjusted manually, with reliable performance, compact design and small space consumption;

5. Hook screen can be quickly replaced into a flat screen.

Precautions for mud cleaner operation:

1. Prior to the operation and maintenance of the cleaner, it is necessary to understand its structure and performance, as well as its installation in the well site through the manual;

2. Before using the cleaner, it is necessary to check whether the transport fixed bolt of the vibrating screen has been removed. During operation and maintenance, it is necessary to check whether the installation of the equipment is reliable and whether all parts have been connected in good condition;

3. Understand and be familiar with the working principle, working process, function of operation buttons, working pressure and screen cleaning of the cleaner;

4. Any parts shall not be adjusted or removed during use, and inspection and maintenance shall not be carried out during operation;

5. Make sure the power is off before the mud cleaner is maintained.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Contact person: Jinbo Zheng

May 20, 2019October 27, 2021

Why more and more clients choose to use KOSUN’s linear motion shale shaker?

Kosun’s linear motion shale shaker is a new and efficient screening equipment, widely used in mining, coal, smelting, building materials, refractory materials, light industry, chemical industry and other industries.Linear motion shale shaker is stable and reliable, low consumption, low noise, long life, vibration stability, screening efficiency.The linear motion shale shaker uses the vibration motor to excite the vibration type, causes the material to be tossed on the screen net, at the same time makes the straight line movement in front, the material enters the material inlet of the screening machine evenly from the feeding machine.The upper and lower sieves of various specifications are produced through a multilayer screen,from respective outlet eduction.With low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust overflow, automatic discharge, more suitable for assembly line operation.

The linear motion shale shaker is driven by a double vibration motor. When two vibration motors are synchronous and counter-rotating, the exciting force generated by the eccentric block cancels each other in the direction parallel to the motor axis and overlapped as a resultant force in the direction perpendicular to the motor axis. Therefore, the motion trajectory of the screen machine is a straight line.Its two motor shafts have an inclination relative to the screen surface. Under the combined force of excitation force and the material’s gravity force, the material will be thrown up and jump forward to make a straight movement on the screen surface, so as to achieve the purpose of screening and classifying the material.Can be used in the pipeline to achieve automation.It has the characteristics of low energy consumption, high efficiency, simple structure, easy maintenance and completely closed structure without dust overflow.The highest mesh number is 325 mesh, which can screen out 7 materials with different particle size.

Features of KOSUN linear vibrating screen:

1. The feeding box is available in skid type and box type, which can be selected;

2. Can handle drilling fluid with large specific and large displacement;

3. The screen machine is exquisitely designed and easy to assemble. One person can operate the screen machine;

4. The screen Angle adjustment device, adjustment range – 1 ° ~ 5 °;

5. Excitation strength of high G force (which needs to be adjusted according to the working condition);

6. Fast cuttings conveying speed and high processing capacity;

7. Compared with other relevant brand manufacturers, it has larger screening area and high efficiency in processing.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Contact person: Jinbo Zheng

May 13, 2019December 29, 2021

How Kosun’s vibrating screen works

When the vibrating screen works, the synchronous reverse rotation of the two motors makes the exciter generate reverse excitation force, forcing the screen body to drive the screen to do longitudinal movement, so that the materials on it are subject to excitation force and periodically throw a range forward, so as to complete the material screening operation.It is suitable for the screening of sand and stone in quarry, and can also be used for product classification in coal dressing, mineral dressing, building materials, electric power and chemical industry.

The working part of the vibrating screen is fixed, the material slides along the working face to screen the material.Fixed mesh screen is one of the most widely used in mineral processing plants. It is usually used for pre-screening before coarse crushing or medium-crushing.It has simple structure and convenient manufacture.Without power consumption, the ore can be directly discharged to the screen surface.The main disadvantages are low productivity, screening efficiency, generally only 50-60%.

Vibration screen working face is composed of a transverse arrangement of a rolling shaft which has a plate, fine particle material from the roller or the gap between the plate through.Large blocks of material are driven by rollers to a section and discharged from the end.This screen is seldom used in concentrating mills.Vibratory screen is cylinder-shaped, the whole screen around the axis of the cylinder mixed rotation, the axis in general is installed at a small Angle.The material is fed from one section of the cylinder, the fine grade material passes through the screen hole on the cylinder surface, and the coarse material is discharged from the other end of the cylinder.The rotating speed of the cylinder is very low, the work is stable and the power balance is good.But its screen hole is easy to block, screening efficiency is low, small working area, low productivity.Concentrating mills rarely use it as a screening device.The collective vibrating screen is a plane shaking or vibrating.It can be divided into linear motion, circular motion, elliptical motion and complex motion.shaking and vibrating screens fall into this category.When the vibrating screen is working, the two motors are placed in opposite positions synchronously so that the exciter generates reverse excitation force, forcing the screen body to drive the screen to do longitudinal movement, so that the materials on it are subject to excitation force and periodically throw a range forward, thus completing the material screening operation.Shaking screen is a crank linkage as the transmission parts.The motor rotates the eccentric shaft through the belt and pulley, and makes the body reciprocate in a certain direction by connecting rod.

The movement direction of the body is perpendicular to the center line of the support rod or suspension rod. Due to the swinging movement of the body, the materials on the screen surface move towards the discharging end at a certain speed, and the materials are screened at the same time.Compared with the above kinds of shaker, the productivity and screening efficiency of shaker are higher.Its disadvantage is poor dynamic balance.It is now rarely used in concentrating mills and it is replaced by more reasonably structured shakers.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Online consulting: