Hdd Mud Recycling System Archives

February 26, 2024February 26, 2024

KOSUN is a top manufacturer of HDD Mud Recycling System

KOSUN is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System

Are you gearing up for a Horizontal Directional Drilling (HDD) project and in need of top-notch Mud Equipment to ensure smooth operations? Look no further than KOSUN Solids Control – the leading manufacturer of HDD Mud Recycling Systems. Let’s dive into the world of efficient mud purification equipment and discover why KOSUN should be your go-to choice for your next HDD venture!

KOSUN Solids Control stands out as a premier manufacturer of Horizontal Directional Drilling (HDD) Mud Equipment and Recycling Systems, with a proven track record in countries like Australia, Indonesia, and India. Their comprehensive line of Mud Systems includes the KSMR series ranging from 100 to 1000 GPM, offering self-contained solutions for efficient mud recycling.

One key advantage of KOSUN’s offerings is their cost-effective equipment integration, providing complete drilling mud solutions from a single source. This streamlined approach not only saves time but also optimizes project efficiency.

Moreover, KOSUN’s fast-moving compact systems are designed for convenience, featuring a small footprint design with quick connections for removable parts. This ensures easy transportation while meeting all relevant regulations.

Additionally, KOSUN prioritizes customer service by offering experienced engineers for installation and training purposes. This commitment to support sets them apart in delivering end-to-end solutions tailored to each client’s needs.

To accommodate varying project requirements, KOSUN offers flexible options for Mud Tanks such as Skid Mounted, Trailer Mounted or Hydraulic Jack Up configurations. These choices empower clients to select the most suitable setup based on their specific operational demands.

The Importance of Mud Equipment in HDD Projects

In HDD projects, mud equipment plays a crucial role in ensuring smooth drilling operations. The mud recycling system is essential for maintaining the stability of the borehole and carrying cuttings back to the surface. Without efficient mud equipment, the drilling process can be compromised, leading to delays and increased costs.

Properly treated drilling mud helps to cool down and lubricate the drill bit, preventing overheating and wear. It also assists in controlling formation pressure and minimizing environmental impact by containing contaminants within the system. As a result, using high-quality mud equipment enhances operational efficiency and overall project success.

With KOSUN’s top-notch HDD Mud Recycling System, contractors can benefit from advanced technology designed to optimize performance while meeting stringent industry standards. Investing in reliable mud purification equipment is key to achieving superior results in HDD projects across various terrains and conditions.

KOSUN’s Top-Quality HDD Mud Recycling System

When it comes to top-quality HDD mud recycling systems, KOSUN is the name that stands out in the industry. With years of experience and a commitment to innovation, KOSUN has developed a range of cutting-edge equipment designed specifically for Horizontal Directional Drilling projects.

KOSUN’s HDD mud recycling system is known for its efficiency and reliability in maintaining drilling fluid properties while minimizing waste. The system effectively separates solids from liquids, allowing for continuous operation without compromising on performance.

One key aspect that sets KOSUN apart is its cost-effective equipment integration – offering complete drilling mud solutions from a single source. This not only streamlines the procurement process but also ensures compatibility between different components of the system.

For HDD projects where space and mobility are crucial factors, KOSUN’s compact design with fast connection features proves to be a game-changer. Whether it’s skid-mounted, trailer-mounted, or hydraulic jack-up tanks, KOSUN offers flexible options to cater to diverse project requirements.

Tags: HDD Mud Recycling System, Horizontal Directional Drilling(HDD) Mud Equipment, HDD Mud Purification Equipment, HDD Trenchless Mud Recycling System, HDD Mud Purification System

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

November 17, 2023November 17, 2023

Xi’an KOSUN trenchless construction mud recovery system project case

KOSUN trenchless construction mud recovery system is designed and produced to meet the requirements of non-excavation technology and is used to purify and treat the mud returned from underground during the process of horizontal directional drilling. Large-sized drill cuttings are separated using solid-phase control equipment such as mud vibrating screens and mud desander to remove sand and debris. The necessary mud materials are added through a jet mixing device and stirred to achieve uniform circulation, meeting the performance requirements for reuse. The mud is then pumped into the horizontal directional drilling system for repeated recycling. The trenchless construction mud recovery system produced by KOSUN can significantly improve mud processing efficiency, reduce the cost of mud for horizontal directional drilling, and greatly increase drilling speed.

Features of KOSUN’s trenchless construction mud recovery system:

A, Reasonable structure, good processability, and wide application.
Multi-functional integrated design to meet the functions of mud cleaning, recycling, reuse, mud configuration, and storage.

B, The electrical system is explosion-proof, dust-proof, and rain-proof, ensuring construction quality.

C, The tank body has a simple and compact structure, light weight, and detachable walkways and guardrails for easy transportation and installation.

D, KOSUN Solids Control has obtained API and ISO certification from the American Petroleum Institute, as well as ISO 14001 and ISO 18001 environmental system certifications, meeting export standards for all regions worldwide.

Xi’an KOSUN Environmental Protection Co., Ltd. is an integrated manufacturer of solid-liquid separation equipment and trade. In addition to producing trenchless construction mud recovery system, the company also manufactures various other mud recycling and purification systems, such as drilling mud solid control systems for oil and natural gas, pile mud purification systems, subway shield mud recycling systems, river dredging mud recycling systems, and coalbed methane mud purification systems, with many successful cases.

September 21, 2023September 21, 2023

Boosting Efficiency in HDD Operations: The Role of Trenchless Mud Recycling Systems

The application scope of Xi’an KOSUN HDD Trenchless Mud Recycling System and slurry separation equipment is extensive, including directional crossing projects, slurry separation in trenchless projects, slurry purification and recovery in slurry balance shield tunneling construction, and other constructions that require positive and reverse circulation drilling, as well as slurry purification and recovery in large-diameter vertical wells and pile foundations.

The HDD Trenchless Mud Recycling System is developed, designed, and produced to meet the requirements of trenchless technology. It is used to purify and treat the slurry that returns from underground during the process of horizontal directional drilling. Solid control equipment such as shale shakers, desanders, and desilters are used to separate large-sized drill cuttings.

The shale shaker is used to screen coarse particles of drill cuttings.
The desander is used to separate fine sand in drilling slurry, with a separation particle size of 44 microns.
A desilter is used to separate fine silt in drilling slurry, with a separation particle size of 15 microns.

Slurry materials are added and mixed evenly through a mixing device to meet the performance requirements for reuse. The slurry is then pumped into the horizontal directional drilling system for repeated recycling.

The HDD Trenchless Mud Recycling System has also been applied in non-excavation engineering. Its main function is to recover drilling slurry, save costs for customers, improve economic benefits, and protect drilling rigs. It also protects the surrounding environment of the drilling operation.

Drilling slurry is an essential material in non-excavation construction and plays a vital role, during horizontal directional drilling. In the actual construction process, the slurry has functions such as hole cleaning, formation stabilization, drilling cuttings suspension, and cooling lubrication.

The quality of the slurry directly affects the construction quality. In non-excavation pipe-pulling construction, high-quality bentonite slurry and a small amount of polymer are commonly used to prepare polymer-enhanced mortar.

June 27, 2022June 27, 2022

Drilling fluids in HDD solids control system solution

Drilling fluids in HDD solids control system solution: First of all we need to know what the setup is going to be. Which kind of pump volume, bit setup, jet bit or mud motor, rig size, drill pipe size and brand, tool joints size, and many more. Many people will give you advice, but most of the problems who are happening are hardware related. Fluid is pretty simple, but the problem is that many people have no idea about the hardware setup. The easiest way is to send us the bore profile, and further above information and we can give you an advice based on the hardware.

Good low end rheology 6 rpm reading needs to be 1 to 1.5 times the bit size, excellent bridging capabilities, no damaging, wall cake that is easily removed, Very low fluid loss, a minimal amount of solids and those solids preferentially CaCO3, the remainder of the density requirement can be the same brine as the completion.You can use sized barite and shaker screen it out when it comes back, but you will end up with some barite in your DIF fluid.

In HDD solids control system solution we don’t need to remove the wall cake, only in vertical water wells we need to remove the filter cake to get the well flowing. We do this with the use of water in combination with a thinner, who is breaking down the bentonite filter cake. With some extra energy with a swab tool the filter cake is being removed mechanical, when the swab tool comes down the thinner is forced into the bentonite platelets and the charge of the bentonite molecules is dissolving.

We are not drilling water wells. What we drill is oil well deeper more than 10,000 ft and even deeper. Why we drill this. We drill this for oil. Oil comes from reservoir. So care must be taken to Drill this 5 to 10 mtr interval. We drill the reservoir zone with solid free RDIF and in this Fluid we don’t add even pinch of bentonite. After drilling this interval is cleaned by various treatment to prove the true non damaging system. Reservoir gives us the Millions of oil and gas we should not drill with cheap fluid. We use best of best fluid most of time polymers and best of best technology for solids control system.

After passing 60 degrees you will absolutely get a cuttings bed in the bottom portion of the build the most effective way to remove this bed is to reciprocate the pipe while pumping a tandem sweep consisting of a thin light weight pill followed by a high density pill I do not recommend going over 2ppg the mud weight. Besides, all of our Brightway products making out of 316L stainless steel sheet for motor. I do recommend making the pills such a volume that the combined volume is the same density as the active volume thus not shocking the lateral stresses already in place on the well bore from the active mud. Agreed higher low end rheology is required here as I stated earlier in this thread.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

May 28, 2022May 28, 2022

HDD Mud Recovery System is used to purify mud during horizontal directional crossing

KOSUN HDD Mud Recovery System is developed, designed and produced by our company to meet the requirements of trenchless technology at home and abroad. It is used to purify the mud returned from the ground during the horizontal directional crossing process. The large particle size drill cuttings are separated by solid phase control equipment such as shale shaker and mud cleaner, and the required mud material is added by the mud mixing device, and the mixing and circulation are uniform to meet the performance requirements of reuse. The mud pump is pumped into the horizontal directional drilling system is recycled repeatedly. KOSUN HDD Mud Recovery System can significantly improve the efficiency of mud treatment, reduce the mud cost of horizontal directional drilling, and greatly improve the drilling speed.

Advantages of KOSUN HDD Mud Recovery System

Based on the technical experience of KOSUN in the solids control industry for more than 30 years, combined with in-depth market research, the designed mud recovery system has a reasonable structure, good processing technology and a wide range of applications.
The multi-functional integrated design can meet the functions of mud cleaning, recycling and reuse, mud configuration and storage, and at the same time greatly reduce the overall size of the tank system to meet the site and space requirements of horizontal directional drilling.
The electrical system is explosion-proof, dust-proof and rain-proof to ensure construction safety and quality.
The tank body is simple and compact in structure, light in weight, and the corridor and guardrail can be folded or disassembled for easy transportation and installation.
KOSUN Machinery has obtained API and ISO certification of American Petroleum Institute, EU CE certification, Russian export certification, and ISO14001 and ISO18001 certification of environmental safety system, which can meet the export standards of all countries in the world.

October 19, 2021October 19, 2021

What is the Trenchless Horizontal Directional Crossing Mud Recovery System?

Horizontal directional drilling crossing is a horizontal directional drilling crossing construction technology used for trenchless construction. Trenchless Horizontal Directional Crossing Mud Recovery System, also known as horizontal directional drilling traversing mud recovery system, or mud purification recovery system, is a set of mud processing equipment specially designed for the drilling characteristics of horizontal directional drilling rigs. The system is mainly composed of a mud shale shaker, a desander and mud removal machine, a jet mixer, a sand pump, a mud storage tank and other equipment. The trenchless mud recovery system can separate the excavated spoil from the liquid mud base fluid to achieve the purpose of mud recovery and reuse. Combining the characteristics of the mud solids control system for oil drilling with the characteristics of trenchless horizontal directional crossing, a variety of mud purification and recovery systems suitable for trenchless horizontal directional crossing construction have been developed.

The Trenchless Horizontal Directional Crossing Mud Recovery System is designed and produced to meet the domestic and foreign trenchless technical requirements. It is used to purify the mud returned from the underground during the horizontal directional traversing process. Separate the large-diameter drill cuttings through solid-phase control equipment such as shale shaker and mud cleaner, add the required mud material through the mixing device, and mix and circulate uniformly to meet the performance requirements of reuse, and pump into the level through the mud pump. The directional drilling system is repeatedly recycled.

July 24, 2020July 24, 2020

Bentonite Mud Recycling/ Recycle Equipment

Bentonite Mud Recycling Equipment are designed to start off with clean fluid and have dirty fluid introduced into the system at a reasonable rate, determined by the capacity of the unit and size of the drill. Many contractors try to have one recycling system set up in a central location and haul drill spoils to the unit from various locations to be cleaned and re-conditioned. If an empty recycling system is filled with drill spoils (dirty drilling fluid) it will not perform well and take a lot longer to get the desired results.

When operating a Bentonite Mud Recycling Equipment, always maintain proper tank levels and do not let the fluid level go down below half in the dirty compartment before introducing more drill spoils into the system. It is best to try to balance the flow of the spoils pump for a constant feed into the system, or at least operate the dirty/scalping compartment tank between full to half. Letting the dirty/spoils compartment go down to almost empty can temporarily overload the system with solids and the overall end-result is more solids going back to the drill’s reciprocating pump, leading to shorter pump life.

A Bentonite Mud Recycling Equipment is also a mixing system, and includes a centrifugal mixing pump, mixing hopper and mixing jets located on the bottom of the tanks/compartments to keep the drilling fluid agitated. As clean drilling fluid is returned to the drill via a centrifugal charge pump during drilling operations, drilling fluids return from the entry and/or exit pit are picked up via a trash pump and discharged over a scalping shaker that makes the initial coarse cut, removing large drill solids that can either settle to the bottom of the tanks or cause plugging problems with hydrocyclones.

Bentonite Mud Recycling Equipment should be sized to handle at least one and a half times the maximum pumping rate of a drill’s circulating system in order to maintain a clean drilling fluid and to minimize wear on the rigs drilling fluids circulating equipment (especially the reciprocating pump). When in operation, drilling fluid from the clean compartment should cascade back into previous compartments (lower bypass gates should always be closed during recycling).

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

July 22, 2020July 22, 2020

Mud Circulation System for HDD & CBM

KOSUN Mud Circulation System is widely used in the following drilling applications: Horizontal Directional Drilling (HDD Trenchless Construction), Water Well Drilling, Tunnel Boring Machine (TBM), Coal Bed Methane (CBM). Mud Circulation System for HDD & CBM is a combination solids control equipment that is connected among mud flow lines configured on mud tanks. It aims to clean, recycle, mix and condition the drilling fluids in desired properties as per the drilling formation requirements.

Main advantages of Mud Circulation System for HDD & CBM:

1.Mud Circulation System is designed based on both over 20 years of technical experience in solids control industry and in-depth market research, with benefits as reasonable structure, favorable treatment process and a wide range of application fields.

2.Multifunctional and integrated design to meet mud purification, recycling, preparation and storage, greatly reducing overall dimensions of the tank system, meeting HDD requirements on site and space.

3.Explosion-proof, rainproof and dustproof electric system to ensure construction safety and quality.

4.With simple and compact structure, light weight, foldable or dismountable walkway and guardrail, being easy for transportation and installation.

5.Manufacturing base and outstanding research & development and management team. KOSUN has obtained API and ISO certifications, CE certification, Certification for export to Russia, ISO14001 and ISO18001 of Environmental Safety System, and can meet export standards of all countries around the world.

KOSUN Mud Circulation System is a very popular system used in HDD and CBM drilling. As the manufacturer of Mud Circulation System in trenchless construction, KOSUN have the mature mud treatment solution, and customized series Mud Circulation System for our customers. KOSUN Mud Circulation System mainly composed of shale shaker, mud cleaner, centrifugal pumps, mud tank, jet mud mixer and other auxiliary equipment.

Tag: Mud Circulation System for HDD & CBM, Mud Circulating System for Trenchless Drilling Construction, hdd mud system, hdd mud calculator, hdd drilling mud calculator, hdd drilling fluid calculator, horizontal directional drilling mud system.

December 6, 2019July 20, 2020

KOSUN’s HDD trenchless mud recovery system is designed and manufactured to meet trenchless technical requirements.

Horizontal directional crossing is a horizontal directional crossing construction technology used for trenchless construction in the process of gradually strengthening the awareness of modern civilization and environmental protection. Adopting horizontal directional crossing technology for pipeline crossing construction is the choice of urban municipal construction and electrification pipe network transformation, communication cable laying and crossing large and medium-sized rivers, lakes and non-removable buildings, and the construction method that does not damage the geomorphic state and protect the environment. In recent years, horizontal directional crossing technology in the world and the industry has been widely used, especially in environmental protection and municipal pipeline network reconstruction project and large pipeline crossing river engineering projects show its advantage, mud recovery purification system is combined with horizontal directional crossing the rig construction of form a complete set of matching, to complete the process of the construction of pipeline crossing.

KOSUN’s HDD trenchless mud recovery system is designed and manufactured to meet trenchless technical requirements and is used to purify mud returned from underground during trenchless horizontal directional crossing. HDD trenchless mud recovery system, compact structure, convenient handling, easy to use, widely used in the field of HDD trenchless and coal seam development.

KOSUN KSMR-1000 mud recycling and purification system is mainly used for trenchless horizontal directional crossing or coal-bed methane mining construction projects with treatment capacity below 1000GPM.This type of system is used to handle construction projects with high mud volume.

KOSUN KSMR-500 mud circulation recovery and purification system is mainly used for construction projects with trenchless horizontal directional crossing or coal-bed methane mining with treatment capacity below 500GPM.

KOSUN KSMR-200 mud circulation recovery and purification system is mainly used for construction projects with trenchless horizontal directional crossing or coal-bed methane mining whose treatment capacity is below 200GPM.

July 12, 2019July 20, 2020

The HDD mud and water separation system produced by xi ‘an KOSUN can separate solids from the mud.

Horizontal directional drilling solid phase control through mud is the principle and technical method of controlling solid particles in mud. Solid control technology is used to remove harmful solids from the mud, retain useful solid phase, and meet the requirements of mud properties in the crossing process.

Horizontal directional drilling technology is a trenchless technology used for laying pipelines and cables when it is difficult to dig or when the cost of excavation is high. It has obvious advantages when oil and gas pipelines cross obstacles and important areas such as rivers, lakes, traffic arteries and railway hubs.

The HDD mud and water separation system produced by xi ‘an KOSUN can separate solids from the mud, so as to realize the recycling of mud. In practice, the company constantly optimizes the system to meet the requirements of various geological environments and various sizes of processing capacity and treatment. Our company not only manufacture separation systems, but also can do related engineering services. Can be tailored to the actual address requirements of customers, meet the use requirements.

When selecting the horizontal directional drilling solid control system, the main principles are as follows:

1. Particle type and size to be removed or suppressed;

2. Quality of mud to be maintained;

3. Size of drilling rig capacity, solid phase clearance rate and cycle rate.