kosun, Author at Solids control system, TBM slurry treatment plant, HDD mud recycling system, Drilling mud system-KOSUN

February 26, 2024February 26, 2024

KOSUN is a top manufacturer of HDD Mud Recycling System

KOSUN is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System

Are you gearing up for a Horizontal Directional Drilling (HDD) project and in need of top-notch Mud Equipment to ensure smooth operations? Look no further than KOSUN Solids Control – the leading manufacturer of HDD Mud Recycling Systems. Let’s dive into the world of efficient mud purification equipment and discover why KOSUN should be your go-to choice for your next HDD venture!

KOSUN Solids Control stands out as a premier manufacturer of Horizontal Directional Drilling (HDD) Mud Equipment and Recycling Systems, with a proven track record in countries like Australia, Indonesia, and India. Their comprehensive line of Mud Systems includes the KSMR series ranging from 100 to 1000 GPM, offering self-contained solutions for efficient mud recycling.

One key advantage of KOSUN’s offerings is their cost-effective equipment integration, providing complete drilling mud solutions from a single source. This streamlined approach not only saves time but also optimizes project efficiency.

Moreover, KOSUN’s fast-moving compact systems are designed for convenience, featuring a small footprint design with quick connections for removable parts. This ensures easy transportation while meeting all relevant regulations.

Additionally, KOSUN prioritizes customer service by offering experienced engineers for installation and training purposes. This commitment to support sets them apart in delivering end-to-end solutions tailored to each client’s needs.

To accommodate varying project requirements, KOSUN offers flexible options for Mud Tanks such as Skid Mounted, Trailer Mounted or Hydraulic Jack Up configurations. These choices empower clients to select the most suitable setup based on their specific operational demands.

The Importance of Mud Equipment in HDD Projects

In HDD projects, mud equipment plays a crucial role in ensuring smooth drilling operations. The mud recycling system is essential for maintaining the stability of the borehole and carrying cuttings back to the surface. Without efficient mud equipment, the drilling process can be compromised, leading to delays and increased costs.

Properly treated drilling mud helps to cool down and lubricate the drill bit, preventing overheating and wear. It also assists in controlling formation pressure and minimizing environmental impact by containing contaminants within the system. As a result, using high-quality mud equipment enhances operational efficiency and overall project success.

With KOSUN’s top-notch HDD Mud Recycling System, contractors can benefit from advanced technology designed to optimize performance while meeting stringent industry standards. Investing in reliable mud purification equipment is key to achieving superior results in HDD projects across various terrains and conditions.

KOSUN’s Top-Quality HDD Mud Recycling System

When it comes to top-quality HDD mud recycling systems, KOSUN is the name that stands out in the industry. With years of experience and a commitment to innovation, KOSUN has developed a range of cutting-edge equipment designed specifically for Horizontal Directional Drilling projects.

KOSUN’s HDD mud recycling system is known for its efficiency and reliability in maintaining drilling fluid properties while minimizing waste. The system effectively separates solids from liquids, allowing for continuous operation without compromising on performance.

One key aspect that sets KOSUN apart is its cost-effective equipment integration – offering complete drilling mud solutions from a single source. This not only streamlines the procurement process but also ensures compatibility between different components of the system.

For HDD projects where space and mobility are crucial factors, KOSUN’s compact design with fast connection features proves to be a game-changer. Whether it’s skid-mounted, trailer-mounted, or hydraulic jack-up tanks, KOSUN offers flexible options to cater to diverse project requirements.

Tags: HDD Mud Recycling System, Horizontal Directional Drilling(HDD) Mud Equipment, HDD Mud Purification Equipment, HDD Trenchless Mud Recycling System, HDD Mud Purification System

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

February 19, 2024February 19, 2024

The importance of mud separation device in pipe jacking engineering

In the field of pipe jacking engineering, the use of mud separation device is essential. These devices are designed to remove solids from the slurry so that the separated water can be used for pipe jacking operations. One of the major manufacturers of this critical equipment is KOSUN Machinery, which recently delivered a mud separation device set to a pipe jacking engineering company.

This slurry separation plant works by using a shale shaker to remove solids. After a series of vibrating screen separation processes, most of the particles will be removed from the slurry, and the separated water can be returned to the pipe jacking operation. The first stage is the vibrating screen, which removes larger particles. The screen used depends on the particle size distribution. The KOSUN engineering team can provide suitable screen opening options.

KOSUN Machinery is known for supplying different types of separation equipment to the world market, including decanters, centrifuges and cuttings dryers. Their expertise in manufacturing state-of-the-art equipment makes them a reliable choice for companies requiring reliable, efficient slurry separation solutions.

The importance of mud separation equipment in pipe jacking projects cannot be overstated. The use of these equipment not only ensures effective removal of solids from the slurry but also contributes to the overall success of the pipe jacking operation. By utilizing slurry separation equipment, companies can reduce downtime, increase productivity, and minimize the environmental impact of their operations.

As environmental regulations become more stringent, the need for efficient slurry separation equipment becomes increasingly important. KOSUN Machinery understands this need and has developed cutting-edge technology to solve the challenges faced by pipe jacking engineering companies. Their commitment to providing high-quality equipment and exceptional service has made them a trusted partner to companies around the world.

In addition to its expertise in separation equipment, KOSUN Machinery provides comprehensive support and maintenance services for its products. This ensures companies can rely on their equipment to perform at its best, reducing the risk of downtime and costly repairs. With KOSUN Machinery as a partner, companies can rest assured knowing that their slurry separation needs are well met.

As the demand for reliable, efficient slurry separation equipment continues to grow, KOSUN Machinery remains at the forefront of innovation. They are dedicated to research and development to create state-of-the-art equipment that meets the ever-changing needs of the industry. With its focus on quality, performance and sustainability, KOSUN Machinery is expected to remain a leader in slurry separation equipment.

In summary, the importance of mud separation devices in pipe jacking projects cannot be overstated. These plants play a vital role in the efficient and environmentally friendly operation of pipe jacking projects. With a reliable partner like KOSUN Machinery, companies can ensure they have access to the best equipment and support for their slurry separation needs. Whether it’s removing solids from mud or ensuring the successful completion of a pipe jacking project, KOSUN Machinery is the first choice of companies around the world.

January 17, 2024January 17, 2024

Maximizing Efficiency with KOSUN Drilling Fluid Temperature Control System

During drilling operations, maintaining proper drilling fluid temperatures is critical to project success. Without proper temperature control, drilling fluids can lose their effectiveness, leading to costly delays and potential safety hazards. This is where the KOSUN drilling fluid temperature control system comes in.

KOSUN Machinery, a leader in the drilling industry, has developed a cutting-edge drilling fluid temperature control system that offers a range of technical advantages. The structure of this system uses a plate heat exchanger, which not only has high heat exchange efficiency, but also occupies the smallest floor space. This compact design revolutionizes drilling operations, allowing for effective temperature control without sacrificing valuable space on the rig.

Another key advantage of the KOSUN drilling fluid temperature control system is the ability to handle a wide heat exchange temperature range. With optional two-stage heat exchange, the system is versatile and adaptable to a variety of drilling conditions. In addition, the system is made of special materials that are highly resistant to sea salt and corrosion, ensuring durability and service life in harsh drilling environments.

In addition to its technical advantages, KOSUN drilling fluid temperature control systems are designed to maximize efficiency and convenience. Its compact structure, high heat transfer efficiency and low operating costs make it a cost-effective solution for drilling operations. The system is also designed to be easy to install and maintain, minimizing downtime and maximizing rig productivity.

In addition, KOSUN’s drilling fluid temperature control system is equipped with intelligent control technology that can monitor key data such as temperature, flow, and pressure in real time. This level of control and insight gives drilling operators the confidence and peace of mind to ensure the success of their projects.

KOSUN drilling fluid temperature control systems are suitable for handling oil-based muds, water-based muds and composite muds, making them a versatile and valuable asset for drilling operations worldwide. With its technical advantages, efficiency and adaptability, the system is a must-have for any drilling project seeking to maximize productivity and minimize risk.

December 19, 2023December 19, 2023

Horizontal Directional Drilling technique enables quick and efficient solutions

Looking for a quick and effective solution to build pipelines without causing any disturbance to the surrounding environment? The horizontal directional drilling (HDD) technique is your answer. HDD is an ecological and modern technology that allows underground infrastructure to be installed without the need for large trenches or disruption to the surrounding landscape.

The horizontal directional drilling technique is a cost-effective solution, especially for soft soils, as it can drill to depths of up to 1,500 meters. However, the most cost-effective drilling is to a depth of 500 meters or less. This makes it ideal for a variety of projects, whether laying pipes under highways, rivers, or residential areas.

One of the main advantages of HDDs is their ability to minimize environmental damage. Traditional excavation methods lead to the destruction of natural habitats and vegetation, as well as traffic congestion and public inconvenience. With HDD, the surface remains largely undisturbed, preserving the natural beauty of the landscape.

In addition to being environmentally friendly, HDDs are also an economical solution. Overall project costs were reduced by minimizing the need for extensive excavation and restoration. This, coupled with the ability to drill holes over long distances, makes HDD an attractive option for projects of all sizes.

Developments in horizontal directional drilling techniques have made it a superior choice for many underground infrastructure projects. Able to cope with challenging terrain and varying soil conditions, HDDs provide a versatile, efficient solution favored for its ecological benefits.

When considering pipeline installation, especially in environmentally sensitive areas, horizontal directional drilling is the best choice. Its ability to provide fast, efficient, and environmentally friendly solutions makes it the first choice for modern infrastructure projects. With HDDs, you can rest easy knowing your projects will be completed with minimal disruption and maximum efficiency.

December 13, 2023December 13, 2023

Mud Treatment in Directional Drilling Construction

Mud Treatment in Directional Drilling Construction

Horizontal directional drilling machines operate using a cantilevered method, where the drill bit is laterally excavated to the desired drilling position through a guidance system. As the drill bit rotates, it is hydraulically advanced using a drill stem. This method enables the drill bit to progress in the required direction, continuously expanding the diameter of the borehole to the desired size.
Applications of horizontal directional drilling machines include:

Geological exploration
Petroleum extraction
Foundation engineering and metro tunnel construction

Treatment of mud generated during directional drilling construction:
Mud is a necessary material in the process of horizontal directional drilling, used to carry cuttings back to the surface, cool the drill bit, and provide lubrication. Mud is a mixture of bentonite and water in certain proportions. Xi’an KOSUN’s mud recovery system is designed to remove sand and silt from the returned mud for the purpose of reuse. Reusing the mud can reduce the amount of residual mud that needs to be processed. The primary material filtered out by the recovery system is drill cuttings generated from cutting through rocks, consisting mainly of sandstone, mudstone, siltstone, and shale fragments. These are classified as category II solid industrial waste, with no significant environmental hazards. After completion of the project, the remaining drill cuttings are transported by specialized vehicles to designated locations specified by the environmental protection department and processed according to their specific requirements.

Tag：Directional Drilling Construction

November 17, 2023November 17, 2023

Xi’an KOSUN trenchless construction mud recovery system project case

KOSUN trenchless construction mud recovery system is designed and produced to meet the requirements of non-excavation technology and is used to purify and treat the mud returned from underground during the process of horizontal directional drilling. Large-sized drill cuttings are separated using solid-phase control equipment such as mud vibrating screens and mud desander to remove sand and debris. The necessary mud materials are added through a jet mixing device and stirred to achieve uniform circulation, meeting the performance requirements for reuse. The mud is then pumped into the horizontal directional drilling system for repeated recycling. The trenchless construction mud recovery system produced by KOSUN can significantly improve mud processing efficiency, reduce the cost of mud for horizontal directional drilling, and greatly increase drilling speed.

Features of KOSUN’s trenchless construction mud recovery system:

A, Reasonable structure, good processability, and wide application.
Multi-functional integrated design to meet the functions of mud cleaning, recycling, reuse, mud configuration, and storage.

B, The electrical system is explosion-proof, dust-proof, and rain-proof, ensuring construction quality.

C, The tank body has a simple and compact structure, light weight, and detachable walkways and guardrails for easy transportation and installation.

D, KOSUN Solids Control has obtained API and ISO certification from the American Petroleum Institute, as well as ISO 14001 and ISO 18001 environmental system certifications, meeting export standards for all regions worldwide.

Xi’an KOSUN Environmental Protection Co., Ltd. is an integrated manufacturer of solid-liquid separation equipment and trade. In addition to producing trenchless construction mud recovery system, the company also manufactures various other mud recycling and purification systems, such as drilling mud solid control systems for oil and natural gas, pile mud purification systems, subway shield mud recycling systems, river dredging mud recycling systems, and coalbed methane mud purification systems, with many successful cases.

October 25, 2023October 25, 2023

Requirements for solids control systems in complex drilling operations

In complex drilling operations, there are specific requirements for the solid control system.
In the oil and gas industry, the solid control system plays a crucial role in controlling the quality and efficiency of drilling operations. These systems are designed to remove unwanted solids, such as drill cuttings, from the drilling fluid or mud. In complex drilling operations, the environmental and drilling conditions can be challenging, making the requirements for solid control systems even more critical.
One of the main requirements for a solid control system in complex drilling operations is the ability to handle various types of drilling fluids. The composition of drilling fluid can vary significantly depending on the geological formation being drilled and the specific requirements of the well. The solid control system must be able to effectively separate and remove solids from different types of drilling fluids, including water-based, oil-based, and synthetic-based drilling fluids.
Efficiency is another key requirement for a solid control system in complex drilling operations. The drilling process is time-sensitive, and any delays or inefficiencies can lead to significant economic losses. The solid control system must be able to rapidly and efficiently separate solids from the drilling fluid, ensuring that the drilling fluid can be recycled and reused without compromising its performance. The system should have high capacity, capable of handling large volumes of drilling fluid and quickly removing solids to maintain optimal drilling conditions.
Furthermore, in complex drilling operations, the solid control system must be able to handle a wide range of particle sizes. Drill cuttings come in various sizes, ranging from fine particles to larger, more abrasive particles. The solid control system should be equipped with screens and centrifuges that can effectively separate and remove particles of various sizes, ensuring that the drilling fluid is free of solids that could cause equipment damage or hinder the drilling process.

October 17, 2023October 17, 2023

KOSUN KD-250 Microtunnelling Sludge Separation System Successfully Applied in Poland

In 2019, KOSUN completed the production and commissioning of a set of KD-250 Excavator-Mounted Integrated Environmental Microtunnelling Sludge Separation System and shipped them to Poland for a sludge separation project in micro-tunnel construction.
This set of equipment has been successfully applied in Poland and has received praise from the customer.

The KOSUN KD-250 Excavator-Mounted Integrated Environmental Microtunnelling Sludge Separation System adopts a modular structural design, consisting of a shale shaker, a decanter centrifuge, a cone tank, and a cloth distributor. The slurry enters the screening system through the cloth distributor. After step-by-step processing by the coarse screen of the shale shaker, the decanter centrifuge, and the fine screen of the shale shaker, it can effectively separate the sand and stones carried in the slurry. It can remove larger solid particles from the tailings, reduce the solid content in the mud, and the slurry processed by the system can enter the next-level processing equipment such as a centrifuge or a filter press.

The shale shaker used in this system is the double-layer linear shale shaker LS-608 series. The main components include the screen box assembly, the shaft seat, the handwheel lifting device, the adjusting beam assembly, and the locking device assembly, etc. KOSUN LS-608 is a linear vibration machine equipped with two vibration motors, featuring the ability to adjust the screen frame angle. During the operation of the shale shaker, the screen frame angle can be adjusted between -1° to +5°. Thanks to the innovative structural design, the KOSUN LS608 shale shaker can efficiently separate solid particles in the slurry. The vibration motors are fixed and positioned on the screen frame with high-strength support beams, and this positioning of the vibration motors allows the exciting force (G-force) to act directly on the screen panel. The vibration isolation device can protect the base frame from the impact of screen frame vibration.

KOSUN has accumulated rich experience in the development of environmental sludge treatment and has numerous on-site application cases at home and abroad. For more information on environmental sludge treatment equipment, please feel free to contact us at any time.

Tag: Microtunnelling Sludge Separation System

September 21, 2023September 21, 2023

Boosting Efficiency in HDD Operations: The Role of Trenchless Mud Recycling Systems

The application scope of Xi’an KOSUN HDD Trenchless Mud Recycling System and slurry separation equipment is extensive, including directional crossing projects, slurry separation in trenchless projects, slurry purification and recovery in slurry balance shield tunneling construction, and other constructions that require positive and reverse circulation drilling, as well as slurry purification and recovery in large-diameter vertical wells and pile foundations.

The HDD Trenchless Mud Recycling System is developed, designed, and produced to meet the requirements of trenchless technology. It is used to purify and treat the slurry that returns from underground during the process of horizontal directional drilling. Solid control equipment such as shale shakers, desanders, and desilters are used to separate large-sized drill cuttings.

The shale shaker is used to screen coarse particles of drill cuttings.
The desander is used to separate fine sand in drilling slurry, with a separation particle size of 44 microns.
A desilter is used to separate fine silt in drilling slurry, with a separation particle size of 15 microns.

Slurry materials are added and mixed evenly through a mixing device to meet the performance requirements for reuse. The slurry is then pumped into the horizontal directional drilling system for repeated recycling.

The HDD Trenchless Mud Recycling System has also been applied in non-excavation engineering. Its main function is to recover drilling slurry, save costs for customers, improve economic benefits, and protect drilling rigs. It also protects the surrounding environment of the drilling operation.

Drilling slurry is an essential material in non-excavation construction and plays a vital role, during horizontal directional drilling. In the actual construction process, the slurry has functions such as hole cleaning, formation stabilization, drilling cuttings suspension, and cooling lubrication.

The quality of the slurry directly affects the construction quality. In non-excavation pipe-pulling construction, high-quality bentonite slurry and a small amount of polymer are commonly used to prepare polymer-enhanced mortar.

September 18, 2023September 15, 2023

The KD-200 mud treatment system is used for shield tunneling slurry separation

Xi’an KOSUN KD-200 mud treatment system is mainly composed of a shale shaker, desilter, cone tank, slurry distributor, and electrical control equipment.

The KD-200 mud treatment system from Xi’an KOSUN is capable of separating larger solid particles from the slurry, reducing the solid content. The slurry processed by this system can then enter the next-level treatment equipment such as a centrifuge or filter press.

The KD-200 mud treatment system adopts a modular design. It consists of a shale shaker, desilter, cone tank, and slurry distributor. The slurry enters the screening system through the slurry distributor and undergoes step-by-step treatment on the coarse screen mesh of the vibrating screen, desilter, and fine screen mesh of the vibrating screen. This effectively separates the sand, stones, and other excavated materials carried in the slurry, removing larger solid particles from the tailings and reducing the solid content of the slurry. The slurry processed by this system can then enter the next-level treatment equipment such as a centrifuge or filter press.

Xi’an KOSUN specializes in providing solid-liquid separation equipment, widely used in various fields such as oil drilling mud treatment, drilling waste management, oily sludge treatment, construction slurry treatment, shield tunneling slurry separation, subway muck treatment, and sedimentation pond coal slurry treatment.

Please feel free to contact us if you have a project regarding sludge water separation that needs to be handled, we will provide you with a solution. We can provide equipment, or technical support for your project after evaluation.