Solids control system, TBM slurry treatment plant, HDD mud recycling system, Drilling mud system-KOSUN – Page 4 – China Solids control system, TBM slurry treatment plant, HDD mud recycling system, Drilling mud system manufactrurer.

May 22, 2023May 22, 2023

The Future of Solids Control Systems: Trends and Innovations

In the oil and gas industry, solids control systems play a vital role in the drilling process by separating and managing drilling solids, such as cuttings and rock fragments. These systems are crucial for maintaining drilling efficiency, reducing environmental impact, and ensuring the safety of operations. As technology continues to advance, the future of solids control systems holds promising trends and innovative solutions that can revolutionize the industry.

1, Automation and Artificial Intelligence:

One of the key trends in solids control systems is the integration of automation and artificial intelligence (AI) technologies. Automation can streamline the operation of solids control equipment, improving efficiency and reducing human error. AI algorithms can analyze real-time data from various sensors and make predictive decisions to optimize solids control processes. This combination of automation and AI can enhance drilling performance, minimize downtime, and reduce costs.

2, Remote Monitoring and Control:

Advancements in connectivity and data transmission enable remote monitoring and control of solids control systems. Operators can access real-time data from drilling sites and control the equipment from a centralized location, improving operational efficiency and safety. Remote monitoring also allows for proactive maintenance, as potential issues can be identified and addressed before they escalate, minimizing downtime and optimizing equipment performance.

3, Enhanced Separation Technologies:

Traditional solids control systems primarily rely on mechanical separation methods, such as vibrating screens and hydro cyclones. However, the future of solids control systems involves the development of more advanced separation technologies. Innovations like centrifuges with improved efficiency and higher capacities can provide better solid-liquid separation. Additionally, the integration of advanced filtration systems, such as membrane technologies, can enhance the removal of ultra-fine solids and improve the quality of the drilling fluid.

4, Sustainability and Environmental Considerations:

The future of solids control systems will increasingly focus on sustainability and environmental considerations. There is a growing demand for eco-friendly solutions that reduce waste generation and minimize the environmental impact of drilling operations. Solids control systems will continue to evolve towards more efficient solids removal, improved waste management, and recycling technologies. This includes the development of strategies that can recover valuable resources from drilling waste and reduce the overall carbon footprint of drilling operations.

5, Real-time Monitoring and Data Analytics:

The integration of real-time monitoring and data analytics in solids control systems offers significant benefits. By continuously monitoring critical parameters, such as flow rates, pressures, and solids content, operators can detect anomalies and take proactive measures to optimize performance. Data analytics can provide valuable insights into solids control efficiency, enabling operators to identify trends, patterns, and areas for improvement. Furthermore, machine learning algorithms can leverage historical data to make accurate predictions, optimize processes, and improve decision-making.

In conclusion, the future of solids control systems is set to witness significant advancements driven by automation, artificial intelligence, remote monitoring, enhanced separation technologies, sustainability considerations, and real-time data analytics. These innovations have the potential to enhance drilling efficiency, reduce costs, minimize environmental impact, and improve the safety of operations. As the industry continues to evolve, integrating these trends and technologies will shape the next generation of solids control systems and drive further progress in the oil and gas sector.

Tags: solids control systems, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Shield muck treatment is an important environmental protection work in infrastructure projects

Shield muck treatment is a significant environmental protection work in construction projects. Shield muck refers to the accumulated soil material caused by the unstable excavation soil structure in large-scale construction projects such as railways, highways, and tunnels. It is a material that has been artificially transformed, and its characteristics determine its complexity. To deal with shield dregs, it is necessary to consider its environment, seek a reasonable and economical method, and pursue a low-cost method and an efficient process flow.

Basic principles of Shield muck treatment:

1. Respect for the natural environment: The treatment of shield excrement should be based on the premise of protecting the natural environment, that is, to avoid adverse effects on the ecological environment and reduce the discharge of pollutants;

2. Energy saving: energy consumption should be considered during the treatment of shield excrement, and energy-saving and water-saving equipment should be used;

3. Comprehensive utilization: During the treatment of shield excrement, attention should be paid to the recycling of resources, focusing on the treatment of useful components, such as ores, organic substances, etc.;

4. Pursue low cost: In the process of shield tunneling muck treatment, it is necessary to save as much as possible, adopt effective energy-saving and water-saving measures, and maintain the lowest treatment intensity and cost.

Tags: Shield muck treatment, shield tunneling muck treatment, suppliers, manufacturers, factories, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

March 27, 2023March 27, 2023

The Role of Solids Control in Environmental Protection

Solids control is an essential process in the oil and gas industry that involves the separation of drilling fluids and cuttings. The process is crucial in environmental protection because it helps to prevent pollution and mitigate the impact of drilling operations on the environment. Solids control technology involves a series of mechanical and chemical methods that are used to remove the solids from drilling fluids before they are disposed of. In this article, we will discuss the role of solids control in environmental protection.

1, Preventing Soil Contamination

Drilling operations can result in soil contamination when drilling fluids and cuttings are discharged onto the ground. Solids control technology helps to prevent soil contamination by removing the solids from the drilling fluids before they are disposed of. The solids are then either reused or disposed of in an environmentally safe manner. By removing the solids, solids control technology prevents the accumulation of drilling fluids and cuttings on the soil, which can lead to contamination of the soil.

2, Protecting Water Sources

Water sources such as rivers, lakes, and groundwater are vulnerable to contamination from drilling fluids and cuttings. The solids control technology is used to protect water sources by removing solids from the drilling fluids before they are discharged. The solids are removed using a series of mechanical and chemical methods, which ensure that the water is free from contaminants before it is released into the environment. This helps to protect aquatic life and maintain the integrity of water sources.

3, Reducing Air Pollution

Drilling operations can also result in air pollution when drilling fluids and cuttings are released into the atmosphere. Solids control technology helps to reduce air pollution by removing the solids from the drilling fluids before they are discharged. The solids are removed using a series of mechanical and chemical methods, which ensure that the air is free from contaminants before it is released into the atmosphere. This helps to maintain air quality and reduce the impact of drilling operations on the environment.

4, Compliance with Environmental Regulations

The solids control technology is essential for compliance with environmental regulations governing the oil and gas industry. Environmental agencies require companies to use solids control technology to prevent pollution and protect the environment. By using solids control technology, companies can demonstrate their commitment to environmental protection and avoid penalties for non-compliance.

In conclusion, solids control plays a critical role in environmental protection in the oil and gas industry. The technology helps to prevent soil contamination, protect water sources, reduce air pollution, and ensure compliance with environmental regulations. By implementing solids control technology, companies can mitigate the impact of drilling operations on the environment and demonstrate their commitment to sustainability.

Tags: Solids Control in Environmental Protection, Solids control technology, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

February 26, 2023February 26, 2023

Product introduction and application field of Kosun solid control equipment

Kosun is a leading provider of solid control equipment and systems for the global energy industry. The company specializes in the design, manufacture, and sale of equipment for separating and processing drilling fluids used in oil and gas drilling operations.

The company’s solid control equipment is used to remove solid particles from drilling fluids, thereby helping to maintain the quality and performance of the fluids during the drilling process. The equipment is also used to recycle and reuse drilling fluids, which helps to reduce costs and minimize environmental impact.

Kosun’s solid control equipment includes a range of products, such as shale shakers, mud cleaners, decanter centrifuges, vacuum degassers, and various other components and accessories. Each of these products is designed to perform specific functions within the solid control system.

Shale shakers are one of the most important components of the solid control system. They are used to separate solid particles from drilling fluids using a vibrating screen. Mud cleaners are another key component that removes solid particles from the drilling fluid, but they use a combination of hydrocyclones and screens to do so.

Decanter centrifuges are used to separate fine solids from drilling fluids, while vacuum degassers are used to remove gas from the drilling fluid to prevent the formation of air pockets in the wellbore. Other components, such as centrifugal pumps, mud agitators, and mud hoppers, are used to transfer and mix the drilling fluid within the system.

Kosun’s solid control equipment is used in a variety of applications in the energy industry, including onshore and offshore drilling operations, as well as for coal bed methane, geothermal drilling, and other forms of exploration. The equipment is also used in the construction, mining, and environmental industries for applications such as tunneling, excavation, and wastewater treatment.

In the oil and gas drilling industry, the use of Kosun’s solid control equipment can help to improve the efficiency and productivity of drilling operations by reducing the downtime caused by equipment failure or the need to replace drilling fluid. Additionally, the use of the equipment can help to reduce the environmental impact of drilling by minimizing the amount of drilling fluid that must be disposed of and by preventing contamination of soil and water sources.

Overall, Kosun’s solid control equipment is an essential component of any drilling operation, and the company’s commitment to innovation, quality, and customer service has helped it to become a leader in the industry. With a focus on developing new and advanced technologies for solid control and fluid management, Kosun is poised to continue its growth and success in the years to come.

January 30, 2023

Drilling Fluid Function and Circulation Procedure

Drilling fluid is the blood of drilling, and Drilling Fluid Function are:
1) Carrying and suspending cuttings;
2) Cooling and lubricating drill bits and drilling tools;
3) Cleaning and scouring the bottom of the well to facilitate drilling;
4) Prevent blowout;
5) protect the well wall and prevent the well wall from collapsing;
6) transmit power for downhole power drilling tools.

The properties of drilling fluid mainly include:
(1) density; (2) viscosity; (3) yield value; (4) static shear force; (5) water loss; (6) mud cake thickness; (7) sand content; (8) pH; (9) ) solid phase, oil-water content.

Commonly used drilling fluid purification equipment:
(1) The shale shaker is used to remove sand particles larger than the mesh size;
(2) The cyclone separator is used to remove particles smaller than the mesh size of the vibrating screen;
(3) screw type centrifuge, the effect is to reclaim barite and separate clay particles;
(4) Sieve drum centrifugal separator, the function is to recover barite.

Circulation procedure of drilling fluid in drilling:
Drilling fluid tank via pump→ground manifold→standpipe→water hose, faucet→inside the drill string→drill bit→annular space outside the drill string→wellhead, mud (drilling fluid) tank→drilling fluid purification equipment→drilling fluid tank.

November 27, 2022

Mud tanks can be divided into five categories by purpose

KOSUN Solids Control is a design and manufacture of mud tank, water tank, oil tank, mixing tank, weighted tank, cutting tank, oil tank, medicine tank manufacturers.

The mud tanks produced by KOSUN are often used to install solid control equipment, store mud and configure mud, etc., to meet the requirements of drilling solid control system, mud station and solid-liquid separation system. According to the use of mud tank can be divided into metering tank, supply tank, cooling tank, low temperature drilling mud tank, towed vehicle mud tank and so on.

Solid control equipment oil tank series products mainly include diesel tanks, elevated oil tanks, solid control equipment designers can be designed into rectangular, cylindrical and elevated shape according to customer requirements, oil tank products are mainly composed of oil storage tanks, oil pumps, level gauges, explosion-proof electronic control devices, stainless steel ball valves and manifold. Oil tanks mainly provide efficient energy supply in the environment such as well site or factory.

Characteristics and advantages of solid control equipment mud tank:

Can design reasonable supporting solutions according to customer requirements;
The tank is welded with steel plate and profile. The weld can be used for flaw detection and tank pressure test;
The mud tank is equipped with manholes, ladders, guardrail, etc., which is easy for the staff to operate;
Can spray paint with anticorrosive, wear-resistant heavy Marine anticorrosive paint.
The mud tank adopts centralized electrical control, and its distribution manifold is built-in manifold, which is convenient for installation, disassembly and transportation. In the polar low temperature region, the tank is equipped with heating system and insulation system.

There are many kinds of water tanks for solid control equipment, mainly including domestic water tanks, industrial water tanks, set water tanks, elevated water tanks, cementing water tanks, etc. Kexun can design and manufacture related facilities according to customer requirements to meet the production and living water of well sites and camps.

Tags: mud tank, solid control equipment mud tank, mud tanks manufacturer.

November 21, 2022November 21, 2022

What are the treatment methods of petroleum water-based mud drilling waste

What are the treatment methods of petroleum water-based mud drilling waste? During the treatment of petroleum water-based mud drilling waste, the inner cone rotates at a high speed of 900 rpm, and the rotating body generates a centrifugal force of 430G. Finally, the liquid phase will be discharged from the pipeline, and the dry solid phase will be discharged from the bottom of the equipment.

In response to this technical problem, KOSUN organized a technical team and domestic and foreign industry experts to carry out technical challenges, and made many technical improvements on the basis of the traditional vertical cuttings dryer. The treatment of petroleum water-based mud drilling waste has added intelligent electronic pulses. Flushing device, air source system, air conditioning system, water source filter, etc.

Petroleum water-based mud drilling waste treatment, drilling waste treatment equipment, three series of 25 categories of products, they are widely used in oil and gas drilling and workover, coalbed methane drilling, shale gas drilling, petroleum water-based mud drilling waste Material treatment, tailings treatment, river cleaning engineering, industrial wastewater treatment, environmental sewage treatment, waste oil recovery and purification treatment and other fields.

October 30, 2022October 30, 2022

The production of KOSUN Slurry separation Equipment is from chemical experiment

KOSUN is a set of product research and development, production and sales, engineering services as one of the national high-tech enterprises. KOSUN has long been committed to the research and development and manufacturing of all kinds of screening equipment and centrifuges and other separation machinery products. The integrated technology of slurry separation Equipment is in the leading level of the industry.

The series of Slurry separation system with 0-1000m3/h processing capacity designed and manufactured by KOSUN are widely used in infrastructure construction, municipal sewage treatment, tailings recovery and dehydration treatment, industrial wastewater, petroleum, chemical and other industries. At the same time, according to the needs of users, we can provide customers with the best separation effect of environmental technology and equipment. At present, we have provided customers in more than 60 countries and regions with a variety of separation mechanical products and sludge dewatering integrated solutions.

In the mud laboratory of KOSUN, the materials to be treated were studied through various tests of mud breaking, flocculation and separation and the analysis of chemical composition of all kinds of mud. Finally, the successful process route verified by the separation test is determined, and then the supporting equipment is extended to the field application of mud-water separation.

October 5, 2022October 5, 2022

Application of Petroleum Water-Based Drilling Mud Purification System

The petroleum water-based mud drilling waste treatment system is widely used in the field of oil and gas drilling and workover. It is mainly to separate the solid and liquid in the drilling, so that the drilling can be recycled, also called the drilling mud purification system.

Oily sludge is oily solid waste produced in the process of oil extraction, transportation, refining and oily sewage treatment. Oily sludge contains a lot of benzene series, toxic substances, etc. If oily sludge is not treated, it will not only pollute the environment, but also cause waste of resources.

KOSUN petroleum water-based mud drilling mud purification system can recycle waste drilling fluid waste, reduce treatment costs, recover useful mud and water, realize resource utilization, avoid environmental pollution by waste, and comply with regulations Environmental discharge requirements for waste.

August 28, 2022August 28, 2022

There are two main methods of engineering construction mud purification

There are two main methods of engineering construction mud purification: sedimentation tank and mechanical equipment. The current mainstream mud-water construction has abandoned the use of large natural settling tanks and switched to a combination of vibrating screen and cyclone equipment for construction. The KD series mud water treatment unit manufactured by our company is mainly used to purify mud, complete mud recovery and solid slag treatment.

During the drilling process of the mud, due to the continuous entry of drilling slag into the mud, the specific gravity, viscosity and sand content of the mud change, which cannot meet the requirements of mud performance, and must be treated or purified, mainly by solid-liquid Separation, the drilling slag in the mud is separated and discharged and then recycled.

Mud-water balance shield mud-water separation According to the difference in the structure of the mud-water tank and the control method of the mud pressure, the mud-water shield is divided into: direct control type and indirect control type.

Similar slurries are also used in diaphragm wall operations (dual milling) and cast-in-place piles (rotary drilling and punching equipment).