Solids Control System Archives

October 25, 2023October 25, 2023

Requirements for solids control systems in complex drilling operations

In complex drilling operations, there are specific requirements for the solid control system.
In the oil and gas industry, the solid control system plays a crucial role in controlling the quality and efficiency of drilling operations. These systems are designed to remove unwanted solids, such as drill cuttings, from the drilling fluid or mud. In complex drilling operations, the environmental and drilling conditions can be challenging, making the requirements for solid control systems even more critical.
One of the main requirements for a solid control system in complex drilling operations is the ability to handle various types of drilling fluids. The composition of drilling fluid can vary significantly depending on the geological formation being drilled and the specific requirements of the well. The solid control system must be able to effectively separate and remove solids from different types of drilling fluids, including water-based, oil-based, and synthetic-based drilling fluids.
Efficiency is another key requirement for a solid control system in complex drilling operations. The drilling process is time-sensitive, and any delays or inefficiencies can lead to significant economic losses. The solid control system must be able to rapidly and efficiently separate solids from the drilling fluid, ensuring that the drilling fluid can be recycled and reused without compromising its performance. The system should have high capacity, capable of handling large volumes of drilling fluid and quickly removing solids to maintain optimal drilling conditions.
Furthermore, in complex drilling operations, the solid control system must be able to handle a wide range of particle sizes. Drill cuttings come in various sizes, ranging from fine particles to larger, more abrasive particles. The solid control system should be equipped with screens and centrifuges that can effectively separate and remove particles of various sizes, ensuring that the drilling fluid is free of solids that could cause equipment damage or hinder the drilling process.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

August 14, 2023August 14, 2023

Application of Solid Control Technology in Oil Drilling, HDD Crossing, and Geothermal Drilling Engineering

Solids control is a technique used on a drilling rig to separate the solids produced by crushed drill bits and other debris from drilling fluids or mud. Solid control equipment can be used in oil exploitation, horizontal directional crossing engineering, geothermal drilling engineering, and so on. The performance and quality of drilling fluid solid control equipment is the key to solid control technology. The drilling fluid solid control system mainly includes three parts: a drilling fluid circulation tank, drilling fluid purification equipment, and electrical control equipment. Among them, drilling fluid purification equipment mainly includes a shale shaker, desander, desilter, vacuum degasser, centrifuge, sand pump, agitator and blender, etc., and can also be equipped with drilling chip recovery and waste liquid treatment devices for environmentally sensitive areas.

Solid control equipment focuses on the development of sand, mud, and vacuum degasser equipment with a small footprint, high efficiency, and long life, and is integrated with high-speed centrifuges to achieve automatic detection and control according to test results.

The solid control system consists of four shale shakers and two vertical cutting dryers (i.e. dry shakers), the four shale shakers and vertical cutting dryers are connected in parallel, and the drilling fluid returned from the well is distributed by the drilling fluid distributor to the four shakers and dryers for processing, and the solid particles separated by them are processed by the other. The dryer is treated to further dehydrate the particles. The leached liquid is recovered and the dried particles are expelled, and the dryer is actually a fine-mesh shale screen with a screen tilt of 10° to reduce liquid loss.

In recent years, the theoretical research and manufacturing process level of drilling fluid solid control equipment has been greatly developed, especially in the theoretical research of the working principle of the shale shaker and the working principle of the cyclone separator, which has reached or close to a very high level. There is a certain gap between the performance and life of solid phase control equipment and foreign solid phase control equipment, mainly in terms of materials, processing technology, processing accuracy, and the quality of general equipment (such as motors).

The Future of Solids Control Systems: Trends and Innovations

In the oil and gas industry, solids control systems play a vital role in the drilling process by separating and managing drilling solids, such as cuttings and rock fragments. These systems are crucial for maintaining drilling efficiency, reducing environmental impact, and ensuring the safety of operations. As technology continues to advance, the future of solids control systems holds promising trends and innovative solutions that can revolutionize the industry.

1, Automation and Artificial Intelligence:

One of the key trends in solids control systems is the integration of automation and artificial intelligence (AI) technologies. Automation can streamline the operation of solids control equipment, improving efficiency and reducing human error. AI algorithms can analyze real-time data from various sensors and make predictive decisions to optimize solids control processes. This combination of automation and AI can enhance drilling performance, minimize downtime, and reduce costs.

2, Remote Monitoring and Control:

Advancements in connectivity and data transmission enable remote monitoring and control of solids control systems. Operators can access real-time data from drilling sites and control the equipment from a centralized location, improving operational efficiency and safety. Remote monitoring also allows for proactive maintenance, as potential issues can be identified and addressed before they escalate, minimizing downtime and optimizing equipment performance.

3, Enhanced Separation Technologies:

Traditional solids control systems primarily rely on mechanical separation methods, such as vibrating screens and hydro cyclones. However, the future of solids control systems involves the development of more advanced separation technologies. Innovations like centrifuges with improved efficiency and higher capacities can provide better solid-liquid separation. Additionally, the integration of advanced filtration systems, such as membrane technologies, can enhance the removal of ultra-fine solids and improve the quality of the drilling fluid.

4, Sustainability and Environmental Considerations:

The future of solids control systems will increasingly focus on sustainability and environmental considerations. There is a growing demand for eco-friendly solutions that reduce waste generation and minimize the environmental impact of drilling operations. Solids control systems will continue to evolve towards more efficient solids removal, improved waste management, and recycling technologies. This includes the development of strategies that can recover valuable resources from drilling waste and reduce the overall carbon footprint of drilling operations.

5, Real-time Monitoring and Data Analytics:

The integration of real-time monitoring and data analytics in solids control systems offers significant benefits. By continuously monitoring critical parameters, such as flow rates, pressures, and solids content, operators can detect anomalies and take proactive measures to optimize performance. Data analytics can provide valuable insights into solids control efficiency, enabling operators to identify trends, patterns, and areas for improvement. Furthermore, machine learning algorithms can leverage historical data to make accurate predictions, optimize processes, and improve decision-making.

In conclusion, the future of solids control systems is set to witness significant advancements driven by automation, artificial intelligence, remote monitoring, enhanced separation technologies, sustainability considerations, and real-time data analytics. These innovations have the potential to enhance drilling efficiency, reduce costs, minimize environmental impact, and improve the safety of operations. As the industry continues to evolve, integrating these trends and technologies will shape the next generation of solids control systems and drive further progress in the oil and gas sector.

Tags: solids control systems, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

The Role of Solids Control in Environmental Protection

Solids control is an essential process in the oil and gas industry that involves the separation of drilling fluids and cuttings. The process is crucial in environmental protection because it helps to prevent pollution and mitigate the impact of drilling operations on the environment. Solids control technology involves a series of mechanical and chemical methods that are used to remove the solids from drilling fluids before they are disposed of. In this article, we will discuss the role of solids control in environmental protection.

1, Preventing Soil Contamination

Drilling operations can result in soil contamination when drilling fluids and cuttings are discharged onto the ground. Solids control technology helps to prevent soil contamination by removing the solids from the drilling fluids before they are disposed of. The solids are then either reused or disposed of in an environmentally safe manner. By removing the solids, solids control technology prevents the accumulation of drilling fluids and cuttings on the soil, which can lead to contamination of the soil.

2, Protecting Water Sources

Water sources such as rivers, lakes, and groundwater are vulnerable to contamination from drilling fluids and cuttings. The solids control technology is used to protect water sources by removing solids from the drilling fluids before they are discharged. The solids are removed using a series of mechanical and chemical methods, which ensure that the water is free from contaminants before it is released into the environment. This helps to protect aquatic life and maintain the integrity of water sources.

3, Reducing Air Pollution

Drilling operations can also result in air pollution when drilling fluids and cuttings are released into the atmosphere. Solids control technology helps to reduce air pollution by removing the solids from the drilling fluids before they are discharged. The solids are removed using a series of mechanical and chemical methods, which ensure that the air is free from contaminants before it is released into the atmosphere. This helps to maintain air quality and reduce the impact of drilling operations on the environment.

4, Compliance with Environmental Regulations

The solids control technology is essential for compliance with environmental regulations governing the oil and gas industry. Environmental agencies require companies to use solids control technology to prevent pollution and protect the environment. By using solids control technology, companies can demonstrate their commitment to environmental protection and avoid penalties for non-compliance.

In conclusion, solids control plays a critical role in environmental protection in the oil and gas industry. The technology helps to prevent soil contamination, protect water sources, reduce air pollution, and ensure compliance with environmental regulations. By implementing solids control technology, companies can mitigate the impact of drilling operations on the environment and demonstrate their commitment to sustainability.

Tags: Solids Control in Environmental Protection, Solids control technology, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

February 26, 2023February 26, 2023

Product introduction and application field of Kosun solid control equipment

Kosun is a leading provider of solid control equipment and systems for the global energy industry. The company specializes in the design, manufacture, and sale of equipment for separating and processing drilling fluids used in oil and gas drilling operations.

The company’s solid control equipment is used to remove solid particles from drilling fluids, thereby helping to maintain the quality and performance of the fluids during the drilling process. The equipment is also used to recycle and reuse drilling fluids, which helps to reduce costs and minimize environmental impact.

Kosun’s solid control equipment includes a range of products, such as shale shakers, mud cleaners, decanter centrifuges, vacuum degassers, and various other components and accessories. Each of these products is designed to perform specific functions within the solid control system.

Shale shakers are one of the most important components of the solid control system. They are used to separate solid particles from drilling fluids using a vibrating screen. Mud cleaners are another key component that removes solid particles from the drilling fluid, but they use a combination of hydrocyclones and screens to do so.

Decanter centrifuges are used to separate fine solids from drilling fluids, while vacuum degassers are used to remove gas from the drilling fluid to prevent the formation of air pockets in the wellbore. Other components, such as centrifugal pumps, mud agitators, and mud hoppers, are used to transfer and mix the drilling fluid within the system.

Kosun’s solid control equipment is used in a variety of applications in the energy industry, including onshore and offshore drilling operations, as well as for coal bed methane, geothermal drilling, and other forms of exploration. The equipment is also used in the construction, mining, and environmental industries for applications such as tunneling, excavation, and wastewater treatment.

In the oil and gas drilling industry, the use of Kosun’s solid control equipment can help to improve the efficiency and productivity of drilling operations by reducing the downtime caused by equipment failure or the need to replace drilling fluid. Additionally, the use of the equipment can help to reduce the environmental impact of drilling by minimizing the amount of drilling fluid that must be disposed of and by preventing contamination of soil and water sources.

Overall, Kosun’s solid control equipment is an essential component of any drilling operation, and the company’s commitment to innovation, quality, and customer service has helped it to become a leader in the industry. With a focus on developing new and advanced technologies for solid control and fluid management, Kosun is poised to continue its growth and success in the years to come.

November 27, 2022

Mud tanks can be divided into five categories by purpose

KOSUN Solids Control is a design and manufacture of mud tank, water tank, oil tank, mixing tank, weighted tank, cutting tank, oil tank, medicine tank manufacturers.

The mud tanks produced by KOSUN are often used to install solid control equipment, store mud and configure mud, etc., to meet the requirements of drilling solid control system, mud station and solid-liquid separation system. According to the use of mud tank can be divided into metering tank, supply tank, cooling tank, low temperature drilling mud tank, towed vehicle mud tank and so on.

Solid control equipment oil tank series products mainly include diesel tanks, elevated oil tanks, solid control equipment designers can be designed into rectangular, cylindrical and elevated shape according to customer requirements, oil tank products are mainly composed of oil storage tanks, oil pumps, level gauges, explosion-proof electronic control devices, stainless steel ball valves and manifold. Oil tanks mainly provide efficient energy supply in the environment such as well site or factory.

Characteristics and advantages of solid control equipment mud tank:

Can design reasonable supporting solutions according to customer requirements;
The tank is welded with steel plate and profile. The weld can be used for flaw detection and tank pressure test;
The mud tank is equipped with manholes, ladders, guardrail, etc., which is easy for the staff to operate;
Can spray paint with anticorrosive, wear-resistant heavy Marine anticorrosive paint.
The mud tank adopts centralized electrical control, and its distribution manifold is built-in manifold, which is convenient for installation, disassembly and transportation. In the polar low temperature region, the tank is equipped with heating system and insulation system.

There are many kinds of water tanks for solid control equipment, mainly including domestic water tanks, industrial water tanks, set water tanks, elevated water tanks, cementing water tanks, etc. Kexun can design and manufacture related facilities according to customer requirements to meet the production and living water of well sites and camps.

Tags: mud tank, solid control equipment mud tank, mud tanks manufacturer.

April 28, 2022April 28, 2022

Composition of Geothermal Drilling Solids Control System

Geothermal energy is a new green and clean energy. With the increasing awareness of environmental protection and the shortage of energy, the rational development and utilization of geothermal resources has become more and more popular. The geothermal drilling solids control system came into being under the requirement of drilling environmental protection. According to the characteristics of geothermal drilling and the environmental protection requirements of geological drilling, KOSUN has developed a miniaturized multi-stage drilling fluid solids control and circulation system composed of mud shaker, mud cleaner, drilling fluid centrifuge, etc. Easy to relocate and other characteristics, it can realize the circulating treatment of drilling fluid without falling to the ground, and effectively remove harmful solid phase.

The drilling fluid centrifuge adopts the modular design of single motor structure, and the minimum separation particle size is 5μm. It can be matched with the frequency conversion control system to realize stepless speed regulation and adapt to the characteristics of different formations. The mud cleaner organically combines a hydrocyclone with a shale shaker, which can remove harmful solids from 20μm to 74μm. The drilling fluid solids control circulation system can match the solids control equipment according to different drilling requirements, which changes the traditional drilling fluid natural settlement treatment method, reduces the environmental pollution caused by the drilling fluid discharge, meets the needs of clean production, and meets the requirements of green exploration and green drilling. The liquid phase recycling and solid phase centralized recycling and processing in the cycle process meet the national requirements for energy conservation and emission reduction.

On the basis of the research on the geological drilling solid control system, in order to support the high-temperature geothermal clean energy exploration requirements, a skid-mounted modular five-stage solid control and drilling fluid cooling system has been formed, which can meet the needs of drilling fluid treatment and cooling in high temperature environments, and is a high-temperature environment. Geothermal (hot dry rock) drilling provides effective technical support.

April 27, 2022April 27, 2022

Advantages of skid-mounted and vehicle-mounted drilling solids control systems

Advantages of skid-mounted drilling solids control system:
The equipment composition of the skid-mounted drilling solids control system is simple, which reduces the input cost. The specific main equipment includes: shale shaker, vacuum degasser, sand desilter, centrifuge, mud tank and other equipment. These devices are integrated into an integral base, which is easy to install and move, and has the advantages of small footprint.

Advantages of vehicle-mounted drilling solids control system:
The vehicle-mounted drilling solids control system is mainly for the equipment system supporting the workover rig. Its advantages are that it is convenient to move, and the workover rig can serve multiple drilling projects at the same time, and can carry out mud purification work anytime and anywhere; it has an integrated design and is safe. It is reliable, compact and reasonable, occupies a small area, is convenient has the advantages of high usability.

The difference between skid-mounted drilling solids control system and vehicle-mounted drilling solids control system:
The skid-mounted drilling solids control system is suitable for various well depths and various drilling fluid requirements. Each individual system equipment can work independently or in combination. The vehicle-mounted drilling solids control system has all the functions of a conventional drilling fluid circulation tank, with a compact structure and novel design. It can directly drag the drilling fluid tank to a new well position under the traction of a tractor, so as to realize the rapid transportation of the drilling fluid solids control system and the positioning function.

The skid-mounted drilling solids control system and vehicle-mounted drilling solids control system produced by KOSUN can be applied to oil drilling rigs, workover rigs, natural gas drilling rigs, etc. For more drilling solids control systems, please visit: https://www.kosun.com/products/Solids-Control-System/

February 23, 2022February 23, 2022

KOSUN Drilling mud solids control system module

KOSUN Solids Control is a professional manufacturer of mud solids control equipment. After more than 30 years of development and innovation, KOSUN has accumulated rich experience in mud solids control system design and manufacturing. KOSUN drilling mud solids control system mainly includes the following modules:

1. Mud purification and recovery module

Mud purification and recovery module is mainly composed of two sets of mud recovery tanks. There are four sets of Solids Control shale shaker installed on the tank surface. Mud cleaners are also equipped with spray anti-splash system, and equipped with sand pump, mixer, mud gun and explosion-proof lighting according to the tank equipment.

2. Slurry tank module

The mud storage tank module is similar in function to the mud mixing module. It is used to store the purified mud of the purification module and the new mud produced by the mud mixing module. It is mainly composed of a mud tank and supporting agitators, mud guns, explosion-proof lighting and other equipment.

3. Mud mixing module

The mud mixing module mainly includes two sets of mud storage tanks and mud mixing tanks. Each mud mixing module is equipped with a set of jet mud mixing device for the mixing of drilling mud, and is equipped with corresponding agitators, mud guns, explosion-proof lighting and other equipment.

4. Other supporting equipment

In order to ensure the normal operation of the mud treatment system, KOSUN Solids Control also provided customers with corresponding auxiliary equipment, including 2 submersible pumps, 2 centrifugal pumps and pump filters and other equipment.

September 28, 2021September 28, 2021

The “blood” filter of drilling – Solids Control System

The mud solids control system is one of the most important parts of the whole drilling rig system, which is called the “blood” filter of drilling. A reasonable solids control system can effectively control the solids content of the drilling fluid and reduce the complexity of the drilling process and the probability of accidents. It is an important technical means to achieve safe, efficient and economical drilling.

Understand the performance and main characteristics of the solids control system, and select reasonable solids control equipment that meets the requirements according to the characteristics of the formation cuttings particles, the properties of the drilling fluid and other factors, so as to reduce the risk of accidents during the drilling construction process and improve the safety of drilling Drilling speed.

The solids control system is composed of shale shaker, desander, desilter, drilling fluid cleaner, centrifuge, drilling fluid tank and other equipment. Once a certain equipment fails or the overall matching is inappropriate, it will directly affect the performance of the entire drilling rig. Increase the risk of accidents during drilling construction. Therefore, the performance of the solids control system has important practical significance for drilling engineering.